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BRCGS training and professional/auditor routes Food Plant Sanitation, Cleaning & Pest Management: practice questions

BRCGS training and professional/auditor routes · International (UK-based) · BRCGS

Original practice questions written to the published syllabus · not past papers
10worked here, free
20written to this exam in this subject
9syllabus units

What this subject covers

Keeping the plant clean and verified clean: soils and detergents, cleaning-in-place and cleaning-out-of-place, sanitisers and their validation, environmental monitoring for pathogens, personnel hygiene, pest management and water and waste hygiene.

In the exams: GATE XE-G Section 3 (food plant sanitation and cleaning in place); ICAR AICE 35.a Unit 4 (principles and practices of food plant sanitation); state Food Safety Officer syllabi

Where the 20 questions fall

How our questions for BRCGS training and professional/auditor routes spread across the units of Food Plant Sanitation, Cleaning & Pest Management. Difficulty: 0 easy, 16 medium, 4 hard.

Waste handling and plant surroundings4
Cleaning-out-of-place and manual cleaning3
Integrated pest management in food plants3
Principles of food plant sanitation and hygiene2
Validation and verification of cleaning: ATP, swabs and allergen tests2
Environmental monitoring programmes for Listeria and Salmonella2
Water hygiene in food plants2
Sanitisers: chlorine, iodophors, quaternary ammonium compounds, peracetic acid and others1
Personnel hygiene and hand hygiene1

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Principles of food plant sanitation and hygiene · hard

A plant's cleaning staff skip the pre-rinse to save time and apply detergent to heavily soiled conveyors. What is the most likely consequence?

  1. The detergent becomes more concentrated and cleans better
  2. Rinsing becomes unnecessary because the soil absorbs the chemical
  3. Detergent is consumed by loose soil, leaving residues and organisms behind
  4. The conveyor is effectively sanitised by the extra soil
Answer and working

C. Detergent is consumed by loose soil, leaving residues and organisms behind

The pre-rinse removes loose soil so that detergent acts on the bound soil; skipping it wastes chemical and leaves surfaces poorly cleaned. Soil never sanitises a surface or removes the need to rinse.

Further reading: Marriott, Schilling and Gravani, Principles of Food Sanitation

2 · Sanitisers: chlorine, iodophors, quaternary ammonium compounds, peracetic acid and others · medium

A suspension test under EN 1276 requires what minimum reduction of test bacteria?

  1. 4-log on dried films
  2. 1-log
  3. 5-log
  4. 3-log
Answer and working

C. 5-log

EN 1276 is a suspension test requiring at least a 5-log reduction; EN 13697 is the surface test requiring at least 4-log for bacteria on a dried film.

Further reading: Marriott, Schilling and Gravani, Principles of Food Sanitation

3 · Cleaning-out-of-place and manual cleaning · medium

Which method is avoided for dry cleaning in a low-moisture plant?

  1. Scraping and brushing
  2. Compressed air blowing
  3. Wiping with alcohol-based products
  4. Vacuuming with HEPA-filtered equipment
Answer and working

B. Compressed air blowing

Compressed air spreads dust, allergens and organisms around the plant. HEPA vacuums, scraping and alcohol wipes are standard dry methods.

Further reading: Marriott, Schilling and Gravani, Principles of Food Sanitation

4 · Cleaning-out-of-place and manual cleaning · hard

A chocolate plant must change a line from a hazelnut product to a nut-free one. What makes this clean particularly demanding?

  1. Allergen residues are harmless below visible levels
  2. Fine dry residues spread widely and must be removed to a validated level
  3. Hazelnut residues are destroyed by the next product's heat treatment
  4. Water can be used freely because chocolate is not perishable
Answer and working

B. Fine dry residues spread widely and must be removed to a validated level

Allergenic powders and fat-based residues spread into crevices and are hard to remove without water; the clean must be validated and verified with specific tests. Heat does not reliably destroy allergenicity, invisible residues can cause reactions, and water introduces microbial and quality risks in chocolate plants.

Further reading: Marriott, Schilling and Gravani, Principles of Food Sanitation

5 · Validation and verification of cleaning: ATP, swabs and allergen tests · medium

Which test detects residues of a named allergen such as peanut on a surface after a changeover?

  1. A pH test of the final rinse water
  2. A general ATP bioluminescence test
  3. A total aerobic plate count
  4. A specific lateral-flow or ELISA test
Answer and working

D. A specific lateral-flow or ELISA test

Immunochemical tests detect proteins of a specific allergen. ATP and general protein tests indicate residue but not which allergen; plate counts and pH do not detect allergens.

Further reading: Marriott, Schilling and Gravani, Principles of Food Sanitation

6 · Environmental monitoring programmes for Listeria and Salmonella · medium

Why do many programmes test for Listeria species rather than only L. monocytogenes on environmental samples?

  1. Listeria species other than L. monocytogenes are the main cause of listeriosis
  2. Testing for all species is required by Codex for every food
  3. L. monocytogenes cannot be detected by any laboratory method
  4. All Listeria species indicate conditions in which L. monocytogenes could survive
Answer and working

D. All Listeria species indicate conditions in which L. monocytogenes could survive

Listeria spp. share the same niches, so any Listeria shows that the environment allows L. monocytogenes; the broader target gives more warning. L. monocytogenes causes nearly all human listeriosis and can be detected.

Further reading: Codex CXG 61-2007; Marriott, Principles of Food Sanitation

7 · Personnel hygiene and hand hygiene · medium

What is food safety culture?

  1. A microbiological test for hygiene indicators
  2. A starter culture used to protect fermented foods
  3. A certificate issued to each trained food handler
  4. Shared attitudes and behaviours on food safety
Answer and working

D. Shared attitudes and behaviours on food safety

Food safety culture, now named in Codex and certification standards, is how people think and act about food safety, led by management. It is not a microbial culture, certificate or test.

Further reading: Marriott, Schilling and Gravani, Principles of Food Sanitation

8 · Integrated pest management in food plants · medium

Where should an insect light trap be placed in a food plant?

  1. Directly above open product lines
  2. Facing outwards through windows to attract insects
  3. At the entrance doors, facing outside
  4. Away from doors and not over exposed product
Answer and working

D. Away from doors and not over exposed product

Traps visible from outside attract insects into the building, and units over product can drop fragments; they are placed inside, away from doorways and open food. Sticky-board units are preferred in food areas.

Further reading: Marriott, Schilling and Gravani, Principles of Food Sanitation

9 · Waste handling and plant surroundings · medium

In which direction should floor drainage flow in a plant with raw and cooked areas?

  1. In whichever direction is cheapest to build
  2. Towards the centre of the cooked area
  3. From raw areas towards cooked areas
  4. From high-care towards low-care areas
Answer and working

D. From high-care towards low-care areas

Drains flow from clean to dirty so that wastewater from raw areas cannot reach high-care areas. Flow towards cooked areas would carry contamination into them.

Further reading: Marriott, Schilling and Gravani, Principles of Food Sanitation

10 · Waste handling and plant surroundings · medium

Why is a clear strip of gravel or paving kept around the outside walls of a food factory?

  1. It improves the drainage of rain from the roof only
  2. It removes rodent cover and makes inspection easier
  3. It is a fire-safety requirement in all countries
  4. It reduces the temperature of the walls in summer
Answer and working

B. It removes rodent cover and makes inspection easier

Cleared, vegetation-free strips deny rodents shelter and make burrows and droppings visible. Drainage and temperature are minor benefits, and it is not a universal fire rule.

Further reading: Marriott, Schilling and Gravani, Principles of Food Sanitation

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Read the subject

Food Plant Sanitation, Cleaning & Pest ManagementThe full study manual, free BRCGS training and professional/auditor routesFormat, sections and how it has changed

Food Plant Sanitation, Cleaning & Pest Management for other exams

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