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Indian Statistical Institute admission tests Statistical Quality Control & Reliability: practice questions

Indian Statistical Institute admission tests (BStat, MStat, JRF in Statistics) · India · Indian Statistical Institute

Original practice questions written to the published syllabus · not past papers
10worked here, free
35written to this exam in this subject
10syllabus units

What this subject covers

Monitoring and accepting quality: Shewhart charts for variables and attributes, CUSUM and EWMA charts, process capability, acceptance sampling plans with their OC, AOQ and ATI curves, and reliability models, applied to seed testing, food processing and input quality. The Agricultural Engineering track covers control charts briefly; this is the full subject.

In the exams: UPSC ISS Statistics III (heavy, reported); SSC CGL JSO (present); AICE-JRF Dairy Microbiology syllabus names 'statistical quality control' (present); light in AICE-JRF Ag Stat

Where the 35 questions fall

How our questions for Indian Statistical Institute admission tests spread across the units of Statistical Quality Control & Reliability. Difficulty: 6 easy, 25 medium, 4 hard.

CUSUM and EWMA charts6
Acceptance sampling by variables5
Reliability: hazard rate, series and parallel systems, life testing5
Control charts for variables: X-bar, R and s charts4
Six Sigma and design for quality (introduction)4
Chance and assignable causes of variation3
Process capability indices3
Control charts for attributes: p, np, c and u charts2
Acceptance sampling by attributes: single, double and sequential plans2
OC, AOQ, AOQL, ASN and ATI curves1

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Chance and assignable causes of variation · medium

A dairy's fat chart signals constantly after the season changes, though nothing in the plant has changed. What is a sensible response?

  1. Treat every signal as a plant fault
  2. Adjust for the raw-material input
  3. Stop charting during that season
  4. Widen limits to 6 sigma permanently
Answer and working

B. Adjust for the raw-material input

The input (milk composition) changed; charting output adjusted for known input effects separates plant problems from raw-material variation.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

2 · Control charts for variables: X-bar, R and s charts · easy

With R̄ = 0.40 kg from subgroups of 5 (d₂ = 2.326), what is σ̂?

  1. 0.179 kg
  2. 0.172 kg
  3. 0.400 kg
  4. 0.930 kg
Answer and working

B. 0.172 kg

σ̂ = R̄/d₂ = 0.40/2.326 = 0.172.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

3 · Control charts for variables: X-bar, R and s charts · medium

Only one moisture reading per batch is available. Which chart is used?

  1. Individuals and moving-range charts
  2. s chart
  3. X̄ and R chart with n = 1
  4. p chart
Answer and working

A. Individuals and moving-range charts

With n = 1 no within-subgroup range exists; the moving range of successive values estimates σ (MR̄/1.128).

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

4 · Control charts for variables: X-bar, R and s charts · medium

What is the constant d₂ used in σ̂ = R̄/d₂?

  1. Expected range of n standard normals
  2. The standard deviation of the range
  3. The 3-sigma multiplier for X̄
  4. The ratio s/R
Answer and working

A. Expected range of n standard normals

E(R) = d₂σ for normal samples (2.326 for n = 5), so R̄/d₂ is unbiased for σ.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

5 · Control charts for attributes: p, np, c and u charts · medium

With p̄ = 0.04, how large must n be for the p chart to have a positive lower limit?

  1. More than 100
  2. More than 9
  3. More than 216
  4. More than 25
Answer and working

C. More than 216

LCL > 0 requires p̄ > 3√[p̄(1 − p̄)/n], i.e. n > 9(1 − p̄)/p̄ = 216.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

6 · CUSUM and EWMA charts · medium

An EWMA uses λ = 0.2 and L = 3. What are its steady-state limits?

  1. μ₀ ± 3σ
  2. μ₀ ± 0.2σ
  3. μ₀ ± σ
  4. μ₀ ± 0.6σ
Answer and working

C. μ₀ ± σ

Lσ√[λ/(2 − λ)] = 3σ√(0.2/1.8) = 3σ/3 = σ.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

7 · CUSUM and EWMA charts · medium

A dairy laboratory has one fat reading per batch, slightly skewed, and wants to detect slow drifts. Which chart suits it?

  1. A p chart with n = 1
  2. An R chart
  3. An EWMA chart
  4. A c chart
Answer and working

C. An EWMA chart

EWMA averaging makes it robust to mild non-normality and sensitive to small drifts with individual data.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

8 · Acceptance sampling by variables · medium

Germination testing is destructive and slow. Why might a variables approach be attractive if a suitable continuous measure exists?

  1. It always accepts more lots
  2. It removes the need for any standard
  3. It avoids sampling altogether
  4. Fewer items are needed
Answer and working

D. Fewer items are needed

Fewer test units cut destructive testing cost, provided the measure is approximately normal.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

9 · Acceptance sampling by variables · medium

Which international standard provides variables plans matched to ISO 2859?

  1. ISO 14001
  2. ISO 3951
  3. ISO 22000
  4. ISO 9001
Answer and working

B. ISO 3951

ISO 3951 covers inspection by variables; ISO 9001 is a management-system standard.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

10 · Reliability: hazard rate, series and parallel systems, life testing · hard

Three identical sensors (reliability 0.9 each) form a 2-out-of-3 system. What is its reliability?

  1. 0.972
  2. 0.900
  3. 0.729
  4. 0.999
Answer and working

A. 0.972

P(at least 2 work) = 3(0.9)²(0.1) + 0.9³ = 0.243 + 0.729 = 0.972.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

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Statistical Quality Control & ReliabilityThe full study manual, free Indian Statistical Institute admission testsFormat, sections and how it has changed

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