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State statistical services Statistical Quality Control & Reliability: practice questions

State statistical services: Statistical Officer / Assistant Statistical Officer (State PSCs and selection boards) · India · State Public Service Commissions and Subordinate Service Selection Boards

Original practice questions written to the published syllabus · not past papers
10worked here, free
84written to this exam in this subject
10syllabus units

What this subject covers

Monitoring and accepting quality: Shewhart charts for variables and attributes, CUSUM and EWMA charts, process capability, acceptance sampling plans with their OC, AOQ and ATI curves, and reliability models, applied to seed testing, food processing and input quality. The Agricultural Engineering track covers control charts briefly; this is the full subject.

In the exams: UPSC ISS Statistics III (heavy, reported); SSC CGL JSO (present); AICE-JRF Dairy Microbiology syllabus names 'statistical quality control' (present); light in AICE-JRF Ag Stat

What State statistical services asks from it

SSC CGL Junior Statistical Officer and state statistical services

Computations of control limits, interpretation of charts, and simple acceptance-sampling probabilities.

Where the 84 questions fall

How our questions for State statistical services spread across the units of Statistical Quality Control & Reliability. Difficulty: 22 easy, 44 medium, 18 hard.

Control charts for variables: X-bar, R and s charts11
OC, AOQ, AOQL, ASN and ATI curves10
Chance and assignable causes of variation9
CUSUM and EWMA charts9
Acceptance sampling by attributes: single, double and sequential plans9
Reliability: hazard rate, series and parallel systems, life testing9
Control charts for attributes: p, np, c and u charts8
Process capability indices7
Acceptance sampling by variables7
Six Sigma and design for quality (introduction)5

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Control charts for variables: X-bar, R and s charts · easy

For subgroups of 5 with R̄ = 0.40 kg, D₃ = 0 and D₄ = 2.114. What is the R chart upper limit?

  1. 0.846 kg
  2. 1.20 kg
  3. 0.231 kg
  4. 0.400 kg
Answer and working

A. 0.846 kg

UCL = D₄R̄ = 2.114 × 0.40 = 0.846; LCL = 0.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

2 · Control charts for variables: X-bar, R and s charts · easy

With R̄ = 0.40 kg from subgroups of 5 (d₂ = 2.326), what is σ̂?

  1. 0.179 kg
  2. 0.172 kg
  3. 0.400 kg
  4. 0.930 kg
Answer and working

B. 0.172 kg

σ̂ = R̄/d₂ = 0.40/2.326 = 0.172.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

3 · Control charts for attributes: p, np, c and u charts · medium

With p̄ = 0.04, how large must n be for the p chart to have a positive lower limit?

  1. More than 100
  2. More than 9
  3. More than 216
  4. More than 25
Answer and working

C. More than 216

LCL > 0 requires p̄ > 3√[p̄(1 − p̄)/n], i.e. n > 9(1 − p̄)/p̄ = 216.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

4 · CUSUM and EWMA charts · medium

An EWMA uses λ = 0.2 and L = 3. What are its steady-state limits?

  1. μ₀ ± 3σ
  2. μ₀ ± 0.2σ
  3. μ₀ ± σ
  4. μ₀ ± 0.6σ
Answer and working

C. μ₀ ± σ

Lσ√[λ/(2 − λ)] = 3σ√(0.2/1.8) = 3σ/3 = σ.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

5 · CUSUM and EWMA charts · hard

An EWMA with λ = 0.2 starts at z₀ = 500. The next two observations are 503 and 501. What is z₂?

  1. 500.68
  2. 501.00
  3. 502.00
  4. 500.60
Answer and working

A. 500.68

z₁ = 0.2 × 503 + 0.8 × 500 = 500.60; z₂ = 0.2 × 501 + 0.8 × 500.60 = 500.68. 502 is the plain average of the two observations.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

6 · Process capability indices · medium

A filler has specifications 98-102 g, mean 100.5 g and σ = 0.5 g. What is Cpk?

  1. 1.00
  2. 1.67
  3. 1.33
  4. 0.50
Answer and working

A. 1.00

Cpk = min(1.5/1.5, 2.5/1.5) = 1.00; 1.67 uses the farther limit; 1.33 is Cp, which ignores centring.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

7 · Acceptance sampling by attributes: single, double and sequential plans · medium

What two points are commonly used to design a single sampling plan?

  1. (AQL, 1 − α) and (LTPD, β)
  2. (0, 1) and (1, 0)
  3. (AOQL, ATI) and (ASN, n)
  4. (Cp, Cpk) and (USL, LSL)
Answer and working

A. (AQL, 1 − α) and (LTPD, β)

Choose n and c so that P_a ≥ 1 − α at the AQL and P_a ≤ β at the LTPD.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

8 · Reliability: hazard rate, series and parallel systems, life testing · easy

Three components with reliabilities 0.95, 0.98 and 0.99 are in series. What is the system reliability?

  1. 0.922
  2. 0.973
  3. 0.950
  4. 0.999990
Answer and working

A. 0.922

Series: product = 0.922. 0.999999 is the parallel arrangement.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

9 · Reliability: hazard rate, series and parallel systems, life testing · medium

A pump with reliability 0.95 is duplicated in parallel. What is the reliability of the pump stage?

  1. 0.95
  2. 0.9975
  3. 0.9025
  4. 0.975
Answer and working

B. 0.9975

Parallel: 1 − (0.05)² = 0.9975; 0.9025 is the series value.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

10 · Reliability: hazard rate, series and parallel systems, life testing · hard

In a Type II censored exponential life test with r failures and total time on test T, what is the distribution of 2T/θ?

  1. χ² with 2r degrees of freedom
  2. F with (r, 2r) df
  3. Normal with mean r
  4. χ² with r degrees of freedom
Answer and working

A. χ² with 2r degrees of freedom

T is a sum of r exponential spacings scaled by θ, giving gamma(r) and 2T/θ ~ χ²₂ᵣ, the basis of exact limits.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

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Statistical Quality Control & ReliabilityThe full study manual, free State statistical servicesFormat, sections and how it has changed

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