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ASRB Agricultural Research Service Statistical Quality Control & Reliability: practice questions

ASRB Agricultural Research Service (ARS) - Agricultural Statistics scientist · India · Agricultural Scientists Recruitment Board (ICAR)

Original practice questions written to the published syllabus · not past papers
10worked here, free
35written to this exam in this subject
10syllabus units

What this subject covers

Monitoring and accepting quality: Shewhart charts for variables and attributes, CUSUM and EWMA charts, process capability, acceptance sampling plans with their OC, AOQ and ATI curves, and reliability models, applied to seed testing, food processing and input quality. The Agricultural Engineering track covers control charts briefly; this is the full subject.

In the exams: UPSC ISS Statistics III (heavy, reported); SSC CGL JSO (present); AICE-JRF Dairy Microbiology syllabus names 'statistical quality control' (present); light in AICE-JRF Ag Stat

Where the 35 questions fall

How our questions for ASRB Agricultural Research Service spread across the units of Statistical Quality Control & Reliability. Difficulty: 2 easy, 25 medium, 8 hard.

Process capability indices6
Six Sigma and design for quality (introduction)6
Chance and assignable causes of variation4
Control charts for attributes: p, np, c and u charts4
CUSUM and EWMA charts3
Acceptance sampling by attributes: single, double and sequential plans3
Acceptance sampling by variables3
Control charts for variables: X-bar, R and s charts2
OC, AOQ, AOQL, ASN and ATI curves2
Reliability: hazard rate, series and parallel systems, life testing2

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Chance and assignable causes of variation · medium

A dairy's fat chart signals constantly after the season changes, though nothing in the plant has changed. What is a sensible response?

  1. Treat every signal as a plant fault
  2. Adjust for the raw-material input
  3. Stop charting during that season
  4. Widen limits to 6 sigma permanently
Answer and working

B. Adjust for the raw-material input

The input (milk composition) changed; charting output adjusted for known input effects separates plant problems from raw-material variation.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

2 · CUSUM and EWMA charts · hard

An EWMA with λ = 0.2 starts at z₀ = 500. The next two observations are 503 and 501. What is z₂?

  1. 500.68
  2. 501.00
  3. 502.00
  4. 500.60
Answer and working

A. 500.68

z₁ = 0.2 × 503 + 0.8 × 500 = 500.60; z₂ = 0.2 × 501 + 0.8 × 500.60 = 500.68. 502 is the plain average of the two observations.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

3 · CUSUM and EWMA charts · medium

A dairy laboratory has one fat reading per batch, slightly skewed, and wants to detect slow drifts. Which chart suits it?

  1. A p chart with n = 1
  2. An R chart
  3. An EWMA chart
  4. A c chart
Answer and working

C. An EWMA chart

EWMA averaging makes it robust to mild non-normality and sensitive to small drifts with individual data.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

4 · Process capability indices · easy

A filler has specifications 98-102 g and σ = 0.5 g. What is Cp?

  1. 0.67
  2. 1.33
  3. 4.00
  4. 1.00
Answer and working

B. 1.33

Cp = (102 − 98)/(6 × 0.5) = 1.33.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

5 · Process capability indices · medium

A filler has specifications 98-102 g, mean 100.5 g and σ = 0.5 g. What is Cpk?

  1. 1.00
  2. 1.67
  3. 1.33
  4. 0.50
Answer and working

A. 1.00

Cpk = min(1.5/1.5, 2.5/1.5) = 1.00; 1.67 uses the farther limit; 1.33 is Cp, which ignores centring.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

6 · Process capability indices · medium

A filler's σ is halved from 8 g to 4 g. Keeping the same protection against under-weight packs, by about how much can the mean fill be lowered with a 3σ margin?

  1. 4 g
  2. 24 g
  3. 8 g
  4. 12 g
Answer and working

D. 12 g

The margin above the lower limit falls from 3 × 8 = 24 g to 3 × 4 = 12 g, saving 12 g of give-away per pack.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

7 · Acceptance sampling by attributes: single, double and sequential plans · medium

What two points are commonly used to design a single sampling plan?

  1. (AQL, 1 − α) and (LTPD, β)
  2. (0, 1) and (1, 0)
  3. (AOQL, ATI) and (ASN, n)
  4. (Cp, Cpk) and (USL, LSL)
Answer and working

A. (AQL, 1 − α) and (LTPD, β)

Choose n and c so that P_a ≥ 1 − α at the AQL and P_a ≤ β at the LTPD.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

8 · Acceptance sampling by variables · medium

A supplier complains that a lot was rejected though no sampled item exceeded the limit. Under which plan type can this happen?

  1. A double attribute plan
  2. A variables plan
  3. An attribute plan with c = 0
  4. A c chart
Answer and working

B. A variables plan

Variables plans reject when x̄ is too close to the limit relative to σ, even if every item conforms.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

9 · Acceptance sampling by variables · medium

Germination testing is destructive and slow. Why might a variables approach be attractive if a suitable continuous measure exists?

  1. It always accepts more lots
  2. It removes the need for any standard
  3. It avoids sampling altogether
  4. Fewer items are needed
Answer and working

D. Fewer items are needed

Fewer test units cut destructive testing cost, provided the measure is approximately normal.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

10 · Six Sigma and design for quality (introduction) · easy

What do the letters of DMAIC stand for?

  1. Define, Measure, Analyse, Improve, Control
  2. Detect, Measure, Accept, Improve, Certify
  3. Define, Model, Assess, Implement, Check
  4. Design, Monitor, Adjust, Inspect, Correct
Answer and working

A. Define, Measure, Analyse, Improve, Control

DMAIC is the Six Sigma improvement cycle.

Further reading: Montgomery, Introduction to Statistical Quality Control; Duncan, Quality Control and Industrial Statistics; Schilling and Neubauer, Acceptance Sampling in Quality Control

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Read the subject

Statistical Quality Control & ReliabilityThe full study manual, free ASRB Agricultural Research ServiceFormat, sections and how it has changed

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