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State dairy development department posts Market Milk Processing: practice questions

State dairy development department posts · India · State public service commissions (e.g. Kerala PSC)

Original practice questions written to the published syllabus · not past papers
10worked here, free
20written to this exam in this subject
9syllabus units

What this subject covers

From reception to the consumer pack: clarification, separation, standardisation, homogenisation, pasteurisation, ESL and UHT, and special milks.

In the exams: ICAR AICE subject 37 Unit 1; ICAR AIEEA-PG group 17 Unit I (processing of fluid milk, centrifugal separation and bactofugation, HACCP in fluid milk processing); GATE XL-U Section 3

Where the 20 questions fall

How our questions for State dairy development department posts spread across the units of Market Milk Processing. Difficulty: 9 easy, 11 medium, 0 hard.

Milk reception, testing and payment5
Toned, double-toned, recombined, reconstituted, flavoured and fortified milks4
Standardisation calculations: Pearson square and algebraic methods3
Chilling and storage of raw milk2
Distribution and retail of fluid milk2
Cream separation and separator efficiency1
Homogenisation: theory and efficiency1
Extended shelf life milk1
UHT processing: direct and indirect systems1

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Milk reception, testing and payment · medium

Under two-axis pricing a dairy pays 400 currency units per kg fat and 250 per kg SNF. What is paid for 1,000 kg of milk with 4.5% fat and 8.6% SNF?

  1. 39,500 currency units
  2. 42,575 currency units
  3. 3,950 currency units
  4. 45,650 currency units
Answer and working

A. 39,500 currency units

Fat = 45 kg × 400 = 18,000 currency units; SNF = 86 kg × 250 = 21,500 currency units; total 39,500 currency units. 42,575 currency units prices all solids at the average rate; 45,650 currency units swaps the two rates; 3,950 currency units multiplies the percentages by the rates without converting to kilograms.

Further reading: Tetra Pak, Dairy Processing Handbook

2 · Milk reception, testing and payment · easy

A tanker delivers 2,000 L of milk of density 1.030 kg/L with 3.8% fat. How many kilograms of fat does it contain?

  1. 73.8 kg
  2. 78.3 kg
  3. 7,828 kg
  4. 76.0 kg
Answer and working

B. 78.3 kg

Mass = 2000 × 1.030 = 2060 kg; fat = 2060 × 0.038 = 78.3 kg. 76.0 kg treats litres as kilograms; 73.8 kg divides by density instead of multiplying; 7,828 kg forgets to divide the percentage by 100.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

3 · Toned, double-toned, recombined, reconstituted, flavoured and fortified milks · easy

How much skim milk powder (96% SNF, negligible fat) is needed to make 1,000 kg of reconstituted skim milk with 9.0% SNF?

  1. 90.00 kg
  2. 98.90 kg
  3. 86.40 kg
  4. 93.75 kg
Answer and working

D. 93.75 kg

SMP = 90 kg SNF ÷ 0.96 = 93.75 kg, with water making up the rest. 90.00 kg assumes the powder is pure SNF; 86.40 kg multiplies by the powder solids instead of dividing; 98.90 kg divides by the product's water fraction.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

4 · Milk reception, testing and payment · medium

Why do many organised dairies pay for milk on fat and SNF (or fat and protein) rather than on volume?

  1. Paying on solids lowers the total price paid to farmers for the same milk
  2. Volume cannot be measured accurately at reception with any available equipment
  3. Solids set product yield and value, and solids pricing deters watering
  4. Law in every country forbids paying for milk on the basis of its volume
Answer and working

C. Solids set product yield and value, and solids pricing deters watering

Component pricing reflects what the milk is worth to the processor and removes the reward for adding water. Volume can be measured, and it is not banned; component pricing is not simply a way to pay less.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

5 · Chilling and storage of raw milk · medium

Raw milk has to be held for 48 hours before processing. Which step best protects its quality?

  1. Add hydrogen peroxide at a high dose and keep it in an open tank
  2. Pasteurise it twice, once on arrival and once before packing, to be safe
  3. Hold it at 20 °C so that lactic bacteria outcompete the psychrotrophs
  4. Thermise it, re-chill it below 4 °C and pasteurise it later as usual
Answer and working

D. Thermise it, re-chill it below 4 °C and pasteurise it later as usual

Thermisation reduces psychrotrophs before longer storage. Holding warm encourages spoilage, and peroxide addition outside an approved system is adulteration.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

6 · Homogenisation: theory and efficiency · medium

Under the U.S. PMO definition, milk is homogenised if after 48 h storage at 7 °C the fat in the top 100 mL of a quart differs from the remainder by no more than:

  1. 25 per cent
  2. 10 per cent
  3. 1 per cent
  4. 50 per cent
Answer and working

B. 10 per cent

The PMO limit is 10% difference. The other values are not the standard.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

7 · Extended shelf life milk · medium

Which organisms most often limit the shelf life of well-made ESL milk?

  1. Psychrotrophic spore-formers such as Bacillus and Paenibacillus
  2. Moulds such as Penicillium roqueforti from the packaging
  3. Thermophilic lactic acid bacteria such as Streptococcus thermophilus
  4. Coliform bacteria that survive the heat treatment
Answer and working

A. Psychrotrophic spore-formers such as Bacillus and Paenibacillus

Spore-formers able to grow cold survive or escape the process; coliforms and lactic streptococci are killed, and moulds signal post-process contamination.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

8 · Toned, double-toned, recombined, reconstituted, flavoured and fortified milks · easy

Recombined milk is made from:

  1. Skim milk powder, milk fat and water, homogenised together
  2. Buffalo milk diluted with water to lower the fat
  3. Fresh skim milk and fresh cream mixed in the tank
  4. Whole milk powder and water only, without homogenisation
Answer and working

A. Skim milk powder, milk fat and water, homogenised together

Recombined = SMP + milk fat (AMF or butter oil) + water, homogenised. Powder + water alone is reconstituted milk; diluting with water is adulteration.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

9 · Toned, double-toned, recombined, reconstituted, flavoured and fortified milks · medium

Toned milk was developed in India mainly to:

  1. Extend high-fat buffalo milk by diluting it with reconstituted skim
  2. Concentrate milk for long-distance transport by rail tanker
  3. Remove lactose from milk for people with lactose maldigestion
  4. Add vitamins A and D to buffalo milk for public health programmes
Answer and working

A. Extend high-fat buffalo milk by diluting it with reconstituted skim

Toning lowers buffalo milk fat with reconstituted skim milk, keeping SNF up and stretching the supply.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

10 · Distribution and retail of fluid milk · easy

Why is UHT milk valuable where cold chains are weak?

  1. It needs no refrigeration until the pack is opened
  2. It never develops any change in flavour
  3. It needs no refrigeration even after the pack is opened
  4. It is cheaper to produce than pasteurised milk
Answer and working

A. It needs no refrigeration until the pack is opened

UHT is ambient-stable unopened but perishable once opened. It is not necessarily cheaper and does change in flavour during storage.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

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Read the subject

Market Milk ProcessingThe full study manual, free State dairy development department postsFormat, sections and how it has changed

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