State dairy development department posts · India · State public service commissions (e.g. Kerala PSC)
Original practice questions written to the published syllabus · not past papersFrom reception to the consumer pack: clarification, separation, standardisation, homogenisation, pasteurisation, ESL and UHT, and special milks.
In the exams: ICAR AICE subject 37 Unit 1; ICAR AIEEA-PG group 17 Unit I (processing of fluid milk, centrifugal separation and bactofugation, HACCP in fluid milk processing); GATE XL-U Section 3
How our questions for State dairy development department posts spread across the units of Market Milk Processing. Difficulty: 9 easy, 11 medium, 0 hard.
| Milk reception, testing and payment | 5 | |
| Toned, double-toned, recombined, reconstituted, flavoured and fortified milks | 4 | |
| Standardisation calculations: Pearson square and algebraic methods | 3 | |
| Chilling and storage of raw milk | 2 | |
| Distribution and retail of fluid milk | 2 | |
| Cream separation and separator efficiency | 1 | |
| Homogenisation: theory and efficiency | 1 | |
| Extended shelf life milk | 1 | |
| UHT processing: direct and indirect systems | 1 |
Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.
Under two-axis pricing a dairy pays 400 currency units per kg fat and 250 per kg SNF. What is paid for 1,000 kg of milk with 4.5% fat and 8.6% SNF?
A. 39,500 currency units
Fat = 45 kg × 400 = 18,000 currency units; SNF = 86 kg × 250 = 21,500 currency units; total 39,500 currency units. 42,575 currency units prices all solids at the average rate; 45,650 currency units swaps the two rates; 3,950 currency units multiplies the percentages by the rates without converting to kilograms.
Further reading: Tetra Pak, Dairy Processing Handbook
A tanker delivers 2,000 L of milk of density 1.030 kg/L with 3.8% fat. How many kilograms of fat does it contain?
B. 78.3 kg
Mass = 2000 × 1.030 = 2060 kg; fat = 2060 × 0.038 = 78.3 kg. 76.0 kg treats litres as kilograms; 73.8 kg divides by density instead of multiplying; 7,828 kg forgets to divide the percentage by 100.
Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology
How much skim milk powder (96% SNF, negligible fat) is needed to make 1,000 kg of reconstituted skim milk with 9.0% SNF?
D. 93.75 kg
SMP = 90 kg SNF ÷ 0.96 = 93.75 kg, with water making up the rest. 90.00 kg assumes the powder is pure SNF; 86.40 kg multiplies by the powder solids instead of dividing; 98.90 kg divides by the product's water fraction.
Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology
Why do many organised dairies pay for milk on fat and SNF (or fat and protein) rather than on volume?
C. Solids set product yield and value, and solids pricing deters watering
Component pricing reflects what the milk is worth to the processor and removes the reward for adding water. Volume can be measured, and it is not banned; component pricing is not simply a way to pay less.
Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology
Raw milk has to be held for 48 hours before processing. Which step best protects its quality?
D. Thermise it, re-chill it below 4 °C and pasteurise it later as usual
Thermisation reduces psychrotrophs before longer storage. Holding warm encourages spoilage, and peroxide addition outside an approved system is adulteration.
Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology
Under the U.S. PMO definition, milk is homogenised if after 48 h storage at 7 °C the fat in the top 100 mL of a quart differs from the remainder by no more than:
B. 10 per cent
The PMO limit is 10% difference. The other values are not the standard.
Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology
Which organisms most often limit the shelf life of well-made ESL milk?
A. Psychrotrophic spore-formers such as Bacillus and Paenibacillus
Spore-formers able to grow cold survive or escape the process; coliforms and lactic streptococci are killed, and moulds signal post-process contamination.
Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology
Recombined milk is made from:
A. Skim milk powder, milk fat and water, homogenised together
Recombined = SMP + milk fat (AMF or butter oil) + water, homogenised. Powder + water alone is reconstituted milk; diluting with water is adulteration.
Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology
Toned milk was developed in India mainly to:
A. Extend high-fat buffalo milk by diluting it with reconstituted skim
Toning lowers buffalo milk fat with reconstituted skim milk, keeping SNF up and stretching the supply.
Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology
Why is UHT milk valuable where cold chains are weak?
A. It needs no refrigeration until the pack is opened
UHT is ambient-stable unopened but perishable once opened. It is not necessarily cheaper and does change in flavour during storage.
Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology
Ten here, 20 in the app. The Laisha app has every practice question we have written to State dairy development department posts in this subject, marked as you go, with timed papers, a jump-to-unanswered list and a certificate when you pass at 70 per cent.
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