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ICAR AICE-JRF/SRF Market Milk Processing: practice questions

ICAR AICE-JRF/SRF (PhD): Dairy Chemistry, Dairy Microbiology, Dairy Technology, Dairy Engineering · India · NTA for ICAR

Original practice questions written to the published syllabus · not past papers
10worked here, free
60written to this exam in this subject
13syllabus units

What this subject covers

From reception to the consumer pack: clarification, separation, standardisation, homogenisation, pasteurisation, ESL and UHT, and special milks.

In the exams: ICAR AICE subject 37 Unit 1; ICAR AIEEA-PG group 17 Unit I (processing of fluid milk, centrifugal separation and bactofugation, HACCP in fluid milk processing); GATE XL-U Section 3

What ICAR AICE-JRF/SRF asks from it

ICAR AICE-JRF/SRF (PhD) — Dairy Technology (subject 37)

Unit 1 (technology of milk, special milks, unit operations and their advances) and Unit 3 (advances in processing, cleaning and sanitation); deeper questions on ESL routes, UHT direct versus indirect, B* and C*, lactose hydrolysis and psychrotroph enzymes.

Where the 60 questions fall

How our questions for ICAR AICE-JRF/SRF spread across the units of Market Milk Processing. Difficulty: 2 easy, 38 medium, 20 hard.

UHT processing: direct and indirect systems9
Pasteurisation: LTLT, HTST, holding time and flow diversion8
Lactose-free and other special milks7
Homogenisation: theory and efficiency6
Chilling and storage of raw milk5
Clarification and bactofugation5
In-container sterilisation5
Cream separation and separator efficiency4
Extended shelf life milk4
Toned, double-toned, recombined, reconstituted, flavoured and fortified milks3
HACCP in fluid milk processing2
Standardisation calculations: Pearson square and algebraic methods1
Milk reception, testing and payment1

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Clarification and bactofugation · medium

By Stokes' law, if a particle's diameter is doubled and all else is unchanged, its separation velocity becomes:

  1. 4 times greater
  2. Half as great
  3. 2 times greater
  4. 8 times greater
Answer and working

A. 4 times greater

v ∝ d², so doubling d multiplies v by 2² = 4. 2 times treats v as linear in d; 8 times uses d³ (particle volume); half confuses velocity with settling time.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

2 · Cream separation and separator efficiency · hard

Warming milk from 10 °C to 45 °C lowers its viscosity from 2.5 mPa·s to 1.0 mPa·s. Ignoring changes in density, by what factor does the rising velocity of a fat globule increase (Stokes' law)?

  1. 4.5
  2. 2.5
  3. 0.4
  4. 6.25
Answer and working

B. 2.5

v ∝ 1/η, so the ratio is 2.5 ÷ 1.0 = 2.5. 6.25 squares the ratio, as if viscosity entered like diameter; 0.4 inverts it; 4.5 is the temperature ratio 45 ÷ 10.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

3 · Pasteurisation: LTLT, HTST, holding time and flow diversion · hard

An HTST holding tube of 50 mm internal diameter carries 10,000 L/h. Flow is laminar, so the fastest particle moves at twice the mean velocity. What tube length gives the fastest particle 15 s?

  1. 25.5 m
  2. 42.4 m
  3. 169.8 m
  4. 21.2 m
Answer and working

B. 42.4 m

Mean velocity = (10/3600 m³/s) ÷ (π × 0.05² ÷ 4) = 1.415 m/s; fastest = 2.829 m/s; length = 2.829 × 15 = 42.4 m. 21.2 m uses the mean velocity; 25.5 m applies the turbulent-flow factor; 169.8 m puts the radius in place of the diameter in πd²/4, which quarters the area and quadruples the velocity.

Further reading: Tetra Pak, Dairy Processing Handbook

4 · UHT processing: direct and indirect systems · hard

Using F0 = t (min) × 10^((T − 121.1) ÷ 10), what is the F0 of 4 seconds at 140 °C?

  1. 4.21 min
  2. 310.5 min
  3. 5.17 min
  4. 0.13 min
Answer and working

C. 5.17 min

t = 4/60 = 0.0667 min; 10^(18.9 ÷ 10) = 77.6; F0 = 5.17 min. 310.5 enters seconds where minutes are required; 4.21 uses z = 10.5 °C; 0.13 drops the power of ten.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

5 · Milk reception, testing and payment · hard

Why does a volumetric flow meter at tanker reception need an air eliminator?

  1. Air reacts with milk fat in the meter and causes oxidised flavour very rapidly
  2. Air bubbles block the meter, so flow stops and the tanker cannot be emptied
  3. Air dissolves into milk under pressure and raises its density reading by error
  4. Entrained air is counted as milk, so the meter over-reads
Answer and working

D. Entrained air is counted as milk, so the meter over-reads

A volumetric meter counts the volume passing; air in the line inflates the reading and overpays the supplier. Hence plants prefer weighing or fit air eliminators.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

6 · Chilling and storage of raw milk · hard

Activation of the lactoperoxidase system to preserve raw milk involves adding:

  1. Nisin and lysozyme to stop spore germination in milk held at ambient temperature
  2. Sodium bicarbonate to neutralise acid as it forms during transport to the plant
  3. Small amounts of thiocyanate and a hydrogen peroxide source such as percarbonate
  4. Large amounts of formalin to kill all bacteria until the milk reaches the plant
Answer and working

C. Small amounts of thiocyanate and a hydrogen peroxide source such as percarbonate

Thiocyanate and peroxide let native lactoperoxidase form antibacterial hypothiocyanite (Codex CXG 13-1991). Formalin and bicarbonate are adulterants.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

7 · Homogenisation: theory and efficiency · medium

Why must raw milk be pasteurised immediately after homogenisation?

  1. Homogenised milk loses its casein, which must be restored by heating
  2. Homogenisation adds air, which only pasteurisation can remove from milk
  3. Native lipase attacks the exposed fat and turns the milk rancid fast
  4. Homogenised raw milk clots at once, and heating redissolves the clot
Answer and working

C. Native lipase attacks the exposed fat and turns the milk rancid fast

Breaking the globule membrane exposes fat to lipoprotein lipase; heat inactivates the enzyme. Casein is not lost.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

8 · Pasteurisation: LTLT, HTST, holding time and flow diversion · medium

Holding time in an HTST plant must be met by:

  1. The fastest-moving particle, not the average particle
  2. The particle at the inlet of the regenerator
  3. The average particle, measured by dividing volume by flow
  4. The slowest particle near the tube wall
Answer and working

A. The fastest-moving particle, not the average particle

Regulations require the fastest particle to be held for the legal time, because some milk moves faster than the mean (2× in laminar flow).

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

9 · Extended shelf life milk · medium

Why is the cream fraction heat-treated separately rather than microfiltered in the MF route to ESL milk?

  1. Heat makes the cream sweeter, which improves the milk flavour
  2. Cream passes through any membrane, so filtration does nothing
  3. Cream contains no bacteria, so it needs no treatment at all
  4. Fat globules are bacteria-sized and would be retained with them
Answer and working

D. Fat globules are bacteria-sized and would be retained with them

Fat globules overlap bacteria in size, so they cannot be separated by a 1.4 µm membrane. Cream does carry bacteria.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

10 · HACCP in fluid milk processing · medium

In a fluid milk HACCP plan, the alkaline phosphatase test on finished milk is best classed as:

  1. Verification that the pasteurisation CCP is working
  2. A corrective action after deviation
  3. Monitoring of the CCP in real time
  4. A prerequisite programme for cleaning
Answer and working

A. Verification that the pasteurisation CCP is working

Phosphatase results come after the event and confirm the system works, which is verification. Monitoring is the continuous temperature record.

Further reading: Walstra, Wouters and Geurts, Dairy Science and Technology

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Read the subject

Market Milk ProcessingThe full study manual, free ICAR AICE-JRF/SRFFormat, sections and how it has changed

More ICAR AICE-JRF/SRF practice

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Market Milk Processing for other exams

ICAR AIEEA-PG · IndiaState dairy development department posts · India

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