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NDDB and dairy cooperative recruitment Dairy Plant Utilities & Energy Management: practice questions

NDDB and dairy cooperative recruitment · India · National Dairy Development Board; state cooperative milk federations

Original practice questions written to the published syllabus · not past papers
7worked here, free
19written to this exam in this subject
10syllabus units

What this subject covers

Steam, water, compressed air and electricity in the milk plant, and how to audit and cut energy and water use.

In the exams: ICAR AICE subject 37 Unit 3 (water conservation) and subject 38 Units 4–5; ICAR AIEEA-PG group 18 Unit II (steam generation, compressed air, energy audit)

Where the 19 questions fall

How our questions for NDDB and dairy cooperative recruitment spread across the units of Dairy Plant Utilities & Energy Management. Difficulty: 13 easy, 6 medium, 0 hard.

Compressed air systems3
Boiler and pressure-vessel safety rules3
Electrical supply and power factor2
Energy audits2
Water conservation and reuse2
Boilers: types, fittings, mountings and efficiency2
Renewable energy in dairy plants: solar thermal, biogas2
Steam distribution and condensate recovery1
Water supply, treatment and quality for dairy use1
Heat recovery and cogeneration1

7 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Compressed air systems · medium

Leaks take 5 kW of compressor power, 8,000 hours a year, with electricity at 8 currency units per kWh. What do they cost each year?

  1. 40,000 currency units
  2. 32,000 currency units
  3. 64,000 currency units
  4. 320,000 currency units
Answer and working

D. 320,000 currency units

5 × 8,000 = 40,000 kWh; × 8 currency units = 320,000. 40,000 currency units forgets the price; the others misplace a factor.

Further reading: Bureau of Energy Efficiency, energy manager guide books

2 · Energy audits · easy

An energy project costs 1,200,000 currency units and saves 400,000 a year. What is its simple payback?

  1. 3 years
  2. 0.33 years
  3. 16 years
  4. 8 years
Answer and working

A. 3 years

Payback = investment ÷ annual savings = 12 ÷ 4 = 3 years.

Further reading: Bureau of Energy Efficiency, energy manager guide books

3 · Boilers: types, fittings, mountings and efficiency · easy

In which boiler do hot combustion gases pass through tubes surrounded by water?

  1. Fire-tube boiler
  2. Electrode boiler
  3. Water-tube boiler with steam and mud drums
  4. Thermic fluid heater with oil coils
Answer and working

A. Fire-tube boiler

Shell or fire-tube boilers carry gases in tubes inside a water-filled shell.

Further reading: Ahmad, Dairy Plant Engineering and Management

4 · Steam distribution and condensate recovery · easy

Why are steam mains and fittings insulated?

  1. To remove air from the steam space
  2. To make cleaning easier
  3. Less heat loss
  4. To increase steam pressure
Answer and working

C. Less heat loss

Bare pipes lose heat continuously, wasting fuel and adding condensate.

Further reading: Spirax Sarco, The Steam and Condensate Loop

5 · Water supply, treatment and quality for dairy use · medium

How is a sodium-form softener regenerated?

  1. By back-washing alone
  2. With brine
  3. With chlorine gas
  4. With hot caustic soda at CIP strength
Answer and working

B. With brine

Concentrated sodium chloride solution displaces hardness ions from the resin.

Further reading: Ahmad, Dairy Plant Engineering and Management

6 · Energy audits · easy

What does a preliminary energy audit use?

  1. A year of continuous logging
  2. Only design drawings
  3. Bills, existing data and a walk-through
  4. Detailed submetering of every motor, pump and fan over weeks
Answer and working

C. Bills, existing data and a walk-through

A walk-through audit finds obvious savings and decides where detailed study is needed.

Further reading: Bureau of Energy Efficiency, energy manager guide books

7 · Water conservation and reuse · easy

Which simple fitting saves hose water in washdown?

  1. Shut-off nozzle
  2. An open-ended pipe
  3. A larger-bore hose
  4. A hot-water mixer
Answer and working

A. Shut-off nozzle

Trigger nozzles stop flow when the hose is put down.

Further reading: Tetra Pak, Dairy Processing Handbook

Ten here, 19 in the app. The Laisha app has every practice question we have written to NDDB and dairy cooperative recruitment in this subject, marked as you go, with timed papers, a jump-to-unanswered list and a certificate when you pass at 70 per cent.

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Read the subject

Dairy Plant Utilities & Energy ManagementThe full study manual, free NDDB and dairy cooperative recruitmentFormat, sections and how it has changed

More NDDB and dairy cooperative recruitment practice

Dairy Economics, Cooperatives & Milk PricingDairy Business Management & MarketingComputing, Data & Digital Tools for DairyDairy Plant Design, Layout & Project EngineeringEngineering Fundamentals for Dairy Technologists

Dairy Plant Utilities & Energy Management for other exams

ICAR AICE-JRF/SRF · IndiaState dairy development department posts · IndiaICAR AIEEA-PG · India

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