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ASRB NET Food Quality, Safety & Process Plant Design: practice questions

ASRB NET — Farm Machinery & Power / Land & Water Management Engineering / Agricultural Structures & Process Engineering · India · Agricultural Scientists Recruitment Board (ICAR)

Original practice questions written to the published syllabus · not past papers
10worked here, free
64written to this exam in this subject
11syllabus units

What this subject covers

Measuring and assuring food quality, the food-safety systems regulators expect, and laying out a processing plant.

In the exams: ICAR AICE subject 41 Units 8 and 10; ICAR AIEEA-PG Unit VI (plant layout, feasibility reports); NCEES PE food safety

What ASRB NET asks from it

ASRB NET — Agricultural Structures & Process Engineering

Conceptual MCQs across the subject: food laws and agencies, HACCP versus GMP, hygienic design materials, layout and plant economics, BOD and COD.

Where the 64 questions fall

How our questions for ASRB NET spread across the units of Food Quality, Safety & Process Plant Design. Difficulty: 34 easy, 25 medium, 5 hard.

HACCP9
Food law: FSSAI, FDA and Codex9
Quality attributes and their measurement8
Waste and by-product utilisation8
GMP and hygiene7
Hygienic design of equipment6
Feasibility reports5
Plant location and layout4
Process flow sheets4
FSMA and HARPC concepts2
Equipment sizing2

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · HACCP · medium

Which preliminary HACCP step is completed by walking the line during operation, at all hours it runs?

  1. Verification by review of monitoring records
  2. Validation of the critical limits for each CCP
  3. Description of the product and its intended use
  4. On-site confirmation of the flow diagram
Answer and working

D. On-site confirmation of the flow diagram

Codex requires the flow diagram to be confirmed on site during all stages and hours of operation. Validation and verification belong to principle 6, after the plan exists.

Further reading: Codex CXC 1-1969 (rev. 2020), General Principles of Food Hygiene

2 · GMP and hygiene · easy

Why must a food-contact surface be cleaned before it is sanitised?

  1. Sanitisers act only on surfaces that are already dry
  2. Soil shields microbes and inactivates many sanitisers
  3. Detergents and sanitisers are the same chemical class
  4. Cleaning raises the surface temperature for the sanitiser
Answer and working

B. Soil shields microbes and inactivates many sanitisers

Organic soil protects microorganisms and reacts with sanitisers such as chlorine, so sanitising a dirty surface achieves little. The other reasons are false.

Further reading: Codex CXC 1-1969; Marriott, Principles of Food Sanitation

3 · FSMA and HARPC concepts · medium

Which feature allows ISO 22000:2018 to be integrated with ISO 9001 and ISO 14001 in one management system?

  1. Its replacement of HACCP principles with general quality-management clauses
  2. Its requirement that every certified plant also holds a national FSSAI licence
  3. Its adoption of the same product-specific microbiological criteria as ISO 9001
  4. Its use of the common high-level structure of ISO management-system standards
Answer and working

D. Its use of the common high-level structure of ISO management-system standards

ISO 22000:2018 follows the high-level structure shared by ISO management-system standards. It keeps HACCP principles and has no link to a single country's licence.

Further reading: ISO 22000:2018

4 · Food law: FSSAI, FDA and Codex · medium

Which earlier Indian law was repealed and replaced by the Food Safety and Standards Act?

  1. Agricultural Produce (Grading and Marking) Act, 1937
  2. Prevention of Food Adulteration Act, 1954
  3. Legal Metrology Act, 2009
  4. Essential Commodities Act, 1955
Answer and working

B. Prevention of Food Adulteration Act, 1954

The FSS Act consolidated the PFA Act 1954 and product orders such as the Fruit Products Order. The Essential Commodities Act, the grading (AGMARK) Act and the Legal Metrology Act remain separate laws.

Further reading: Food Safety and Standards Act, 2006

5 · Food law: FSSAI, FDA and Codex · medium

The EU General Food Law, Regulation (EC) No 178/2002, requires food business operators to keep traceability

  1. Only for imported food of animal origin
  2. Only after a recall has been announced by the authority
  3. From farm to fork for every ingredient lot
  4. One step back and one step forward in the chain
Answer and working

D. One step back and one step forward in the chain

The General Food Law requires each operator to identify its immediate supplier and immediate business customer. It also created EFSA.

Further reading: Regulation (EC) No 178/2002

6 · Food law: FSSAI, FDA and Codex · hard

A processor plans to sell one sauce in India, the United States and the European Union. The engineer's correct regulatory approach is to

  1. Check the current additive, labelling and hygiene rules of each market separately
  2. Follow Codex only, because every member country must accept Codex-compliant food
  3. Follow the strictest country's rules and assume the others are then satisfied
  4. Follow the home-country licence, since exports are judged by the exporter's law
Answer and working

A. Check the current additive, labelling and hygiene rules of each market separately

Permitted additives, limits and label formats differ, so each market's current law must be checked. Codex is a reference, not binding on importing countries; the strictest rule in one area may not cover a different requirement elsewhere, such as a specific label element.

Further reading: Codex; FSSAI; 21 CFR; EU regulations

7 · Food law: FSSAI, FDA and Codex · medium

Which expert body provides risk assessments of food additives and contaminants to Codex?

  1. IPPC
  2. JMPR
  3. EFSA
  4. JECFA
Answer and working

D. JECFA

JECFA (Joint FAO/WHO Expert Committee on Food Additives) covers additives, contaminants and veterinary drug residues; JMPR covers pesticide residues; EFSA is the EU agency; IPPC is the plant-protection convention.

Further reading: Codex Procedural Manual

8 · Plant location and layout · easy

A tomato paste plant is best located near the growing area mainly because

  1. Labour in growing areas is always more skilled than in cities
  2. Paste is perishable and must reach consumers within hours
  3. Raw tomatoes are perishable and lose much weight in processing
  4. Tomatoes gain weight during concentration into paste
Answer and working

C. Raw tomatoes are perishable and lose much weight in processing

Perishable, weight-losing raw materials pull plants towards the source. Paste is shelf-stable and lighter than the fruit, so it is cheaper to ship the product.

Further reading: Lopez-Gomez and Barbosa-Cánovas, Food Plant Design

9 · Feasibility reports · hard

A food project's net profit after tax is 30, depreciation 10, interest 15, and the year's principal repayment 25 (all in lakh). The debt service coverage ratio is

  1. 0.75
  2. 1.00
  3. 1.38
  4. 0.73
Answer and working

C. 1.38

DSCR = (PAT + depreciation + interest)/(principal + interest) = (30 + 10 + 15)/(25 + 15) = 55/40 = 1.375. Using PAT alone over principal + interest gives 0.75; the reciprocal of the correct ratio is 0.73; 1.00 omits interest from the numerator.

Further reading: Project appraisal practice

10 · Waste and by-product utilisation · medium

Dissolved-air flotation is used in food effluent treatment chiefly to remove

  1. Fat, oil, grease and fine suspended solids
  2. Pathogens before final discharge
  3. Nitrates produced during nitrification
  4. Dissolved sugars, starch and soluble proteins in the water
Answer and working

A. Fat, oil, grease and fine suspended solids

Fine air bubbles float fat, oil and grease and light suspended solids to the surface for skimming. Dissolved organics need biological treatment; pathogens need disinfection.

Further reading: Metcalf & Eddy, Wastewater Engineering

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Read the subject

Food Quality, Safety & Process Plant DesignThe full study manual, free ASRB NETFormat, sections and how it has changed

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Food Quality, Safety & Process Plant Design for other exams

ICAR AICE-JRF/SRF · IndiaNCEES PE Agricultural and Biological Engineering · USAICAR AIEEA-PG · India

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