LAISHA
Open Laisha

GATE Mechanical Unit Operations: Size Reduction, Mixing & Separation: practice questions

GATE — Engineering Sciences (XE), Section G Food Technology · India · IITs and IISc on rotation (2026: IIT Guwahati)

Original practice questions written to the published syllabus · not past papers
10worked here, free
83written to this exam in this subject
15syllabus units

What this subject covers

The mechanical operations that clean, sort, reduce, mix, homogenise and separate food materials, including filtration, centrifugation and membrane processes, with the design equations used to size them.

In the exams: GATE XE-G Section 4 (mechanical operations); ICAR AIEEA-PG Code 18 Unit II (cleaning, sorting, size reduction, mixing, separation, filtration, membranes)

What GATE asks from it

GATE — Engineering Sciences (XE), Section G Food Technology

Section 4 names size reduction of solids, high-pressure homogenisation, filtration, centrifugation, settling, sieving, and mixing and agitation of liquids. Expect numerical-answer questions on Rittinger, Kick and Bond energies, Stokes settling and centrifugal settling velocities, g-number, constant-pressure filtration time, membrane flux, rejection and concentration factor, screen effectiveness and agitator power from the power number, with equipment-selection reasoning.

GATE — Life Sciences (XL), Section U Food Technology

Same Section 4 syllabus as XE-G; science graduates should practise the size-reduction, Stokes and filtration calculations and learn the equipment principles.

Where the 83 questions fall

How our questions for GATE spread across the units of Mechanical Unit Operations: Size Reduction, Mixing & Separation. Difficulty: 17 easy, 47 medium, 19 hard.

Size reduction: energy laws of Rittinger, Kick and Bond8
Membrane processes: microfiltration, ultrafiltration, nanofiltration and reverse osmosis8
Filtration: cake filtration theory and filter aids7
Sieving and particle-size analysis6
Mixing of solids, pastes and liquids; agitation and power number6
Centrifugation and centrifugal separators6
Expression and solid-liquid extraction6
Cleaning, sorting and grading of raw materials5
High-pressure homogenisation5
Settling and sedimentation5
Crystallisation5
Distillation and supercritical fluid extraction5
Peeling methods4
Size-reduction equipment for dry and wet foods4
Material handling: conveyors and elevators for foods3

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Cleaning, sorting and grading of raw materials · easy

Aspiration (winnowing) separates chaff and dust from grain mainly by differences in

  1. terminal velocity in an air stream
  2. colour detected by photocells
  3. magnetic susceptibility of the particles
  4. electrical conductivity in water
Answer and working

A. terminal velocity in an air stream

Light chaff has a lower terminal velocity and is carried away by air while grain falls. Colour sorters and magnets use other properties.

Further reading: Fellows, Food Processing Technology

2 · Cleaning, sorting and grading of raw materials · easy

Sorting differs from grading in that sorting

  1. judges overall quality against an official grade standard
  2. is always done by trained human inspectors at a belt
  3. applies only to processed foods after packing
  4. separates by one measurable property
Answer and working

D. separates by one measurable property

Sorting uses a single property such as size, weight or colour; grading assesses several quality attributes together against standards.

Further reading: Fellows, Food Processing Technology

3 · Size-reduction equipment for dry and wet foods · medium

Wheat flour milling relies mainly on

  1. hammer mills with fine screens only
  2. roller mills combining compression and shear
  3. colloid mills with a narrow rotor–stator gap for each stream
  4. bowl choppers with rotating knives
Answer and working

B. roller mills combining compression and shear

Pairs of fluted break rolls and smooth reduction rolls, running at different speeds, separate endosperm from bran gradually.

Further reading: Fellows, Food Processing Technology

4 · Mixing of solids, pastes and liquids; agitation and power number · medium

In the turbulent regime in a baffled tank, doubling impeller speed increases power by a factor of

  1. 2
  2. 4
  3. 32
  4. 8
Answer and working

D. 8

P ∝ N³ when Np is constant; 32 is the factor for doubling diameter (D⁵).

Further reading: McCabe, Smith and Harriott, Unit Operations of Chemical Engineering

5 · Settling and sedimentation · easy

By Stokes' law, the settling velocity of a small particle is proportional to

  1. its diameter
  2. the square of its diameter
  3. the square root of its diameter
  4. the cube of its diameter
Answer and working

B. the square of its diameter

v = d²Δρg/18μ, so velocity varies with the square of diameter; doubling d gives four times the settling velocity.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

6 · Settling and sedimentation · medium

The capacity of a gravity settling tank to remove particles of a given size depends mainly on its

  1. depth
  2. colour
  3. wall thickness
  4. surface area
Answer and working

D. surface area

A particle is removed if its settling velocity exceeds flow/surface area (overflow rate), so area, not depth, governs capacity.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

7 · Filtration: cake filtration theory and filter aids · medium

In constant-pressure filtration with negligible medium resistance, collecting 1 m³ of filtrate takes 10 min. Collecting 2 m³ takes

  1. 40 min
  2. 20 min
  3. 14 min
  4. 80 min
Answer and working

A. 40 min

t ∝ V², so t = 10 × 2² = 40 min. 20 min assumes t ∝ V; 14 min uses √2; 80 min uses V³.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

8 · Membrane processes: microfiltration, ultrafiltration, nanofiltration and reverse osmosis · medium

Concentration polarisation in membrane filtration is reduced mainly by

  1. dead-end operation at high pressure
  2. raising the retentate concentration
  3. high cross-flow velocity over the membrane
  4. lowering the cross-flow velocity
Answer and working

C. high cross-flow velocity over the membrane

Cross-flow sweeps the boundary layer of retained solutes from the surface; dead-end operation builds a cake.

Further reading: Cheryan, Ultrafiltration and Microfiltration Handbook

9 · Membrane processes: microfiltration, ultrafiltration, nanofiltration and reverse osmosis · hard

Reverse osmosis cannot concentrate fruit juice much beyond about 25–30 % solids mainly because

  1. RO membranes start to pass sugars freely once the juice exceeds 20 % solids
  2. RO heats the juice and caramelises sugars
  3. juice proteins block all membranes immediately
  4. osmotic pressure rises with concentration and opposes the applied pressure
Answer and working

D. osmotic pressure rises with concentration and opposes the applied pressure

π = icRT grows with solute concentration, so very high pressures would be needed; RO is used to pre-concentrate.

Further reading: Cheryan, Ultrafiltration and Microfiltration Handbook

10 · Crystallisation · medium

High supersaturation during crystallisation tends to produce

  1. few large crystals
  2. no crystals
  3. only amorphous glass
  4. many small crystals
Answer and working

D. many small crystals

High supersaturation favours nucleation over growth.

Further reading: McCabe, Smith and Harriott, Unit Operations of Chemical Engineering

Ten here, 83 in the app. The Laisha app has every practice question we have written to GATE in this subject, marked as you go, with timed papers, a jump-to-unanswered list and a certificate when you pass at 70 per cent.

Free for ten days, then one subscription of US$10 a month. We would rather say so here than have you find it later.

Practise the full set in Laisha →

Read the subject

Mechanical Unit Operations: Size Reduction, Mixing & SeparationThe full study manual, free GATEFormat, sections and how it has changed

More GATE practice

Food Chemistry II: Pigments, Flavours, Vitamins, Minerals, Enzymes & BrowningGeneral MicrobiologyHuman Nutrition & Nutritional Quality of Processed FoodsBeverage Technology: Soft Drinks, Tea, Coffee, Cocoa & Alcoholic BeveragesFood Microbiology: Spoilage, Pathogens & DetectionFruit & Vegetable Processing TechnologyFood Chemistry I: Water, Carbohydrates, Proteins & LipidsTransport Phenomena in Food Processing: Fluid Flow, Heat & Mass TransferMathematics for Food Science & EngineeringEvaporation, Dehydration & Concentration of FoodsChilling, Freezing & Frozen Food TechnologyThermal Processing & Canning TechnologySugar, Sweeteners, Chocolate & Confectionery TechnologyDairy Science & Technology for Food TechnologistsFood Safety Management Systems: HACCP, PRPs, ISO 22000 & GFSI SchemesSpices, Herbs, Essential Oils & Flavour TechnologyFunctional Foods, Nutraceuticals & Health ClaimsExtrusion & Texturisation TechnologyStatistics, Experimental Design & Chemometrics for Food SciencePrinciples of Food Science & Food PreservationFood Packaging Science & TechnologyPhysical Properties, Rheology & Texture of FoodsMeat, Poultry & Egg Products TechnologyNovel & Non-thermal Food Processing Technologies

Mechanical Unit Operations: Size Reduction, Mixing & Separation for other exams

GATE · IndiaICAR AIEEA-PG / PGS · IndiaICAR AICE-JRF/SRF · India

Ask Laisha about this

Opens Laisha's chat with your question ready to send. Sign in or start free.