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ICAR AIEEA-PG / PGS Mechanical Unit Operations: Size Reduction, Mixing & Separation: practice questions

ICAR AIEEA-PG / PGS — Code 18 Food Science Technology · India · ICAR through the National Testing Agency

Original practice questions written to the published syllabus · not past papers
10worked here, free
70written to this exam in this subject
15syllabus units

What this subject covers

The mechanical operations that clean, sort, reduce, mix, homogenise and separate food materials, including filtration, centrifugation and membrane processes, with the design equations used to size them.

In the exams: GATE XE-G Section 4 (mechanical operations); ICAR AIEEA-PG Code 18 Unit II (cleaning, sorting, size reduction, mixing, separation, filtration, membranes)

What ICAR AIEEA-PG / PGS asks from it

ICAR AIEEA-PG / PGS — Code 18 Food Science Technology

Unit II lists cleaning, de-husking, sorting and grading, peeling, size reduction, mixing and forming, separation, filtration and membrane processes, expression, extraction and leaching, crystallisation and distillation. MCQs test principles, equipment types and applications (hammer vs roller mills, disc-stack vs decanter, MF/UF/NF/RO, filter aids, flash-steam vs lye peeling) and short calculations.

Where the 70 questions fall

How our questions for ICAR AIEEA-PG / PGS spread across the units of Mechanical Unit Operations: Size Reduction, Mixing & Separation. Difficulty: 17 easy, 51 medium, 2 hard.

Membrane processes: microfiltration, ultrafiltration, nanofiltration and reverse osmosis7
Mixing of solids, pastes and liquids; agitation and power number6
Cleaning, sorting and grading of raw materials5
Size reduction: energy laws of Rittinger, Kick and Bond5
Size-reduction equipment for dry and wet foods5
Centrifugation and centrifugal separators5
Expression and solid-liquid extraction5
Crystallisation5
Peeling methods4
High-pressure homogenisation4
Settling and sedimentation4
Filtration: cake filtration theory and filter aids4
Distillation and supercritical fluid extraction4
Material handling: conveyors and elevators for foods4
Sieving and particle-size analysis3

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Cleaning, sorting and grading of raw materials · easy

Aspiration (winnowing) separates chaff and dust from grain mainly by differences in

  1. terminal velocity in an air stream
  2. colour detected by photocells
  3. magnetic susceptibility of the particles
  4. electrical conductivity in water
Answer and working

A. terminal velocity in an air stream

Light chaff has a lower terminal velocity and is carried away by air while grain falls. Colour sorters and magnets use other properties.

Further reading: Fellows, Food Processing Technology

2 · Cleaning, sorting and grading of raw materials · easy

Sorting differs from grading in that sorting

  1. judges overall quality against an official grade standard
  2. is always done by trained human inspectors at a belt
  3. applies only to processed foods after packing
  4. separates by one measurable property
Answer and working

D. separates by one measurable property

Sorting uses a single property such as size, weight or colour; grading assesses several quality attributes together against standards.

Further reading: Fellows, Food Processing Technology

3 · Size-reduction equipment for dry and wet foods · medium

Wheat flour milling relies mainly on

  1. hammer mills with fine screens only
  2. roller mills combining compression and shear
  3. colloid mills with a narrow rotor–stator gap for each stream
  4. bowl choppers with rotating knives
Answer and working

B. roller mills combining compression and shear

Pairs of fluted break rolls and smooth reduction rolls, running at different speeds, separate endosperm from bran gradually.

Further reading: Fellows, Food Processing Technology

4 · Mixing of solids, pastes and liquids; agitation and power number · medium

In the turbulent regime in a baffled tank, doubling impeller speed increases power by a factor of

  1. 2
  2. 4
  3. 32
  4. 8
Answer and working

D. 8

P ∝ N³ when Np is constant; 32 is the factor for doubling diameter (D⁵).

Further reading: McCabe, Smith and Harriott, Unit Operations of Chemical Engineering

5 · Mixing of solids, pastes and liquids; agitation and power number · medium

Segregation in dry-mix blending is most likely when ingredients differ greatly in

  1. flavour
  2. particle size and density
  3. country of origin
  4. packaging
Answer and working

B. particle size and density

Small or dense particles percolate downward during handling; matching sizes and adding a little liquid reduce segregation.

Further reading: Fellows, Food Processing Technology

6 · Settling and sedimentation · easy

By Stokes' law, the settling velocity of a small particle is proportional to

  1. its diameter
  2. the square of its diameter
  3. the square root of its diameter
  4. the cube of its diameter
Answer and working

B. the square of its diameter

v = d²Δρg/18μ, so velocity varies with the square of diameter; doubling d gives four times the settling velocity.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

7 · Filtration: cake filtration theory and filter aids · medium

In constant-pressure filtration with negligible medium resistance, collecting 1 m³ of filtrate takes 10 min. Collecting 2 m³ takes

  1. 40 min
  2. 20 min
  3. 14 min
  4. 80 min
Answer and working

A. 40 min

t ∝ V², so t = 10 × 2² = 40 min. 20 min assumes t ∝ V; 14 min uses √2; 80 min uses V³.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

8 · Membrane processes: microfiltration, ultrafiltration, nanofiltration and reverse osmosis · medium

Concentration polarisation in membrane filtration is reduced mainly by

  1. dead-end operation at high pressure
  2. raising the retentate concentration
  3. high cross-flow velocity over the membrane
  4. lowering the cross-flow velocity
Answer and working

C. high cross-flow velocity over the membrane

Cross-flow sweeps the boundary layer of retained solutes from the surface; dead-end operation builds a cake.

Further reading: Cheryan, Ultrafiltration and Microfiltration Handbook

9 · Distillation and supercritical fluid extraction · easy

The critical point of carbon dioxide used in supercritical extraction is about

  1. 31 °C and 7.4 MPa
  2. 100 °C and 0.1 MPa
  3. 374 °C and 22 MPa
  4. −78 °C and 0.1 MPa
Answer and working

A. 31 °C and 7.4 MPa

CO₂ critical point is about 31.1 °C and 7.38 MPa; 374 °C and 22 MPa is water's; −78.5 °C is the CO₂ sublimation point at atmospheric pressure.

Further reading: McCabe, Smith and Harriott, Unit Operations of Chemical Engineering

10 · Material handling: conveyors and elevators for foods · medium

Continuous-discharge bucket elevators are preferred to centrifugal-discharge types for

  1. free-flowing grains at high speed
  2. fragile or dusty materials
  3. liquids
  4. packaged cartons
Answer and working

B. fragile or dusty materials

They run slower, and material slides off onto the preceding bucket, reducing damage and dust.

Further reading: Fellows, Food Processing Technology

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Read the subject

Mechanical Unit Operations: Size Reduction, Mixing & SeparationThe full study manual, free ICAR AIEEA-PG / PGSFormat, sections and how it has changed

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