LAISHA
Open Laisha

ICAR AICE-JRF/SRF Mechanical Unit Operations: Size Reduction, Mixing & Separation: practice questions

ICAR AICE-JRF/SRF (PhD) — Food Processing Technology, Food Safety & Quality, Processing and Food Engineering · India · ICAR through the National Testing Agency

Original practice questions written to the published syllabus · not past papers
10worked here, free
65written to this exam in this subject
15syllabus units

What this subject covers

The mechanical operations that clean, sort, reduce, mix, homogenise and separate food materials, including filtration, centrifugation and membrane processes, with the design equations used to size them.

In the exams: GATE XE-G Section 4 (mechanical operations); ICAR AIEEA-PG Code 18 Unit II (cleaning, sorting, size reduction, mixing, separation, filtration, membranes)

What ICAR AICE-JRF/SRF asks from it

ICAR AICE-JRF/SRF (PhD) — Food Processing Technology, Food Safety & Quality, Processing and Food Engineering

35.a Unit 5 covers unit operations of grading, sorting, peeling and size reduction; 37 Unit 4 covers membrane processing; 41 covers post-harvest unit operations, process machinery design and material handling. Expect deeper questions on membrane fouling and diafiltration, compressible cakes, centrifuge sigma theory and supercritical extraction.

Where the 65 questions fall

How our questions for ICAR AICE-JRF/SRF spread across the units of Mechanical Unit Operations: Size Reduction, Mixing & Separation. Difficulty: 0 easy, 43 medium, 22 hard.

Mixing of solids, pastes and liquids; agitation and power number6
Centrifugation and centrifugal separators6
Membrane processes: microfiltration, ultrafiltration, nanofiltration and reverse osmosis6
Sieving and particle-size analysis5
Filtration: cake filtration theory and filter aids5
Crystallisation5
Distillation and supercritical fluid extraction5
Size-reduction equipment for dry and wet foods4
High-pressure homogenisation4
Expression and solid-liquid extraction4
Cleaning, sorting and grading of raw materials3
Peeling methods3
Size reduction: energy laws of Rittinger, Kick and Bond3
Settling and sedimentation3
Material handling: conveyors and elevators for foods3

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Peeling methods · medium

Compared with abrasion peeling, flash steam peeling generally gives

  1. higher losses and more wet waste
  2. a raw surface with no heating at all
  3. the same losses but uses sodium hydroxide
  4. lower losses and less effluent
Answer and working

D. lower losses and less effluent

Abrasion peeling rubs off flesh with the skin and needs much water; steam peeling is efficient with little effluent.

Further reading: Fellows, Food Processing Technology

2 · Sieving and particle-size analysis · hard

A sample contains 3 particles of 10 µm, 2 of 20 µm and 1 of 30 µm. Its Sauter mean diameter d32 is closest to

  1. 23.0 µm
  2. 16.7 µm
  3. 20.0 µm
  4. 25.2 µm
Answer and working

A. 23.0 µm

d32 = (3×1,000 + 2×8,000 + 27,000)/(3×100 + 2×400 + 900) = 46,000/2,000 = 23.0 µm. 16.7 is the number mean; 20.0 is d21; 25.2 is d43.

Further reading: McCabe, Smith and Harriott, Unit Operations of Chemical Engineering

3 · Sieving and particle-size analysis · medium

Laser diffraction particle sizing differs from sieve analysis in that it

  1. measures particle mass directly by weighing each particle on a balance
  2. typically cannot be used for emulsions or for dry powders
  3. always gives the same result as sieving
  4. gives volume-based distributions with fine resolution below 50 µm
Answer and working

D. gives volume-based distributions with fine resolution below 50 µm

Laser diffraction converts light-scattering patterns to volume distributions; methods measure different properties and give different results.

Further reading: McCabe, Smith and Harriott, Unit Operations of Chemical Engineering

4 · Settling and sedimentation · medium

The capacity of a gravity settling tank to remove particles of a given size depends mainly on its

  1. depth
  2. colour
  3. wall thickness
  4. surface area
Answer and working

D. surface area

A particle is removed if its settling velocity exceeds flow/surface area (overflow rate), so area, not depth, governs capacity.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

5 · Membrane processes: microfiltration, ultrafiltration, nanofiltration and reverse osmosis · hard

In reverse osmosis, transmembrane pressure is 4.0 MPa, osmotic pressure difference 2.0 MPa, permeate viscosity 0.001 Pa s and total resistance 2 × 10¹³ m⁻¹. Using J = (ΔP − Δπ)/(μRt), the flux is closest to

  1. 720 L/m² h
  2. 0.10 L/m² h
  3. 360 L/m² h
  4. 1080 L/m² h
Answer and working

C. 360 L/m² h

J = 2.0 × 10⁶/(10⁻³ × 2 × 10¹³) = 1.0 × 10⁻⁴ m/s = 360 L/m² h. 720 ignores osmotic pressure; 0.10 is per second; 1080 adds osmotic pressure.

Further reading: Cheryan, Ultrafiltration and Microfiltration Handbook

6 · Membrane processes: microfiltration, ultrafiltration, nanofiltration and reverse osmosis · hard

Diafiltration in whey protein production means

  1. adding water to the retentate and filtering again to wash out lactose and salts
  2. filtering the permeate a second time to recover more of the protein lost through the membrane
  3. heating the retentate to denature the proteins
  4. drying the retentate in a spray dryer
Answer and working

A. adding water to the retentate and filtering again to wash out lactose and salts

Diluting and re-filtering removes permeable components, raising protein purity, as in whey protein isolates.

Further reading: Cheryan, Ultrafiltration and Microfiltration Handbook

7 · Membrane processes: microfiltration, ultrafiltration, nanofiltration and reverse osmosis · hard

Reverse osmosis cannot concentrate fruit juice much beyond about 25–30 % solids mainly because

  1. RO membranes start to pass sugars freely once the juice exceeds 20 % solids
  2. RO heats the juice and caramelises sugars
  3. juice proteins block all membranes immediately
  4. osmotic pressure rises with concentration and opposes the applied pressure
Answer and working

D. osmotic pressure rises with concentration and opposes the applied pressure

π = icRT grows with solute concentration, so very high pressures would be needed; RO is used to pre-concentrate.

Further reading: Cheryan, Ultrafiltration and Microfiltration Handbook

8 · Crystallisation · hard

100 kg of water saturated with lactose at 60 °C (solubility 59 g per 100 g water) is cooled to 20 °C (solubility 19 g per 100 g water). Ignoring water of crystallisation, the lactose that can crystallise is about

  1. 19 kg
  2. 59 kg
  3. 78 kg
  4. 40 kg
Answer and working

D. 40 kg

59 − 19 = 40 kg. 19 kg remains dissolved; 59 kg is the total; 78 adds the two.

Further reading: McCabe, Smith and Harriott, Unit Operations of Chemical Engineering

9 · Crystallisation · medium

High supersaturation during crystallisation tends to produce

  1. few large crystals
  2. no crystals
  3. only amorphous glass
  4. many small crystals
Answer and working

D. many small crystals

High supersaturation favours nucleation over growth.

Further reading: McCabe, Smith and Harriott, Unit Operations of Chemical Engineering

10 · Distillation and supercritical fluid extraction · medium

Small amounts of ethanol are added as a co-solvent to supercritical CO₂ mainly to

  1. lower the critical pressure of CO₂ to atmospheric
  2. make the extract alcoholic for sale
  3. extend extraction to more polar compounds
  4. prevent any extraction of lipids
Answer and working

C. extend extraction to more polar compounds

CO₂ is non-polar; ethanol increases its ability to dissolve polar compounds.

Further reading: McCabe, Smith and Harriott, Unit Operations of Chemical Engineering

Ten here, 65 in the app. The Laisha app has every practice question we have written to ICAR AICE-JRF/SRF in this subject, marked as you go, with timed papers, a jump-to-unanswered list and a certificate when you pass at 70 per cent.

Free for ten days, then one subscription of US$10 a month. We would rather say so here than have you find it later.

Practise the full set in Laisha →

Read the subject

Mechanical Unit Operations: Size Reduction, Mixing & SeparationThe full study manual, free ICAR AICE-JRF/SRFFormat, sections and how it has changed

More ICAR AICE-JRF/SRF practice

Food Plant Design, Hygienic Engineering, Utilities & AutomationAdvanced Analytical Techniques & FoodomicsResearch Methodology, Scientific Writing & Ethics in Food ScienceAlternative Proteins & Future FoodsStatistics, Experimental Design & Chemometrics for Food ScienceFood Process Modelling, Simulation & OptimisationFunctional Foods, Nutraceuticals & Health ClaimsMeat, Poultry & Egg Products TechnologyFood Structure, Colloids, Encapsulation & NanotechnologyPhysical Properties, Rheology & Texture of FoodsFood Quality Assurance, Statistical Process Control & Laboratory AccreditationFood Packaging Science & TechnologyThermal Processing & Canning TechnologyShelf-life Science & Food StabilityNovel & Non-thermal Food Processing TechnologiesFood Chemistry I: Water, Carbohydrates, Proteins & LipidsFood Analysis: Proximate, Chemical & Instrumental MethodsEvaporation, Dehydration & Concentration of FoodsExtrusion & Texturisation TechnologyChilling, Freezing & Frozen Food TechnologySpices, Herbs, Essential Oils & Flavour TechnologyTraditional, Ethnic & Indigenous Foods TechnologyFood Risk Analysis: Risk Assessment, Management & CommunicationTransport Phenomena in Food Processing: Fluid Flow, Heat & Mass Transfer

Mechanical Unit Operations: Size Reduction, Mixing & Separation for other exams

GATE · IndiaGATE · IndiaICAR AIEEA-PG / PGS · India

Ask Laisha about this

Opens Laisha's chat with your question ready to send. Sign in or start free.