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ICAR AIEEA-PG / PGS Extrusion & Texturisation Technology: practice questions

ICAR AIEEA-PG / PGS — Code 18 Food Science Technology · India · ICAR through the National Testing Agency

Original practice questions written to the published syllabus · not past papers
10worked here, free
50written to this exam in this subject
11syllabus units

What this subject covers

The extruder as a continuous cooker and shaper: single- and twin-screw extruders, the transformations of starch and protein inside them, expanded snacks, breakfast cereals, pasta, and high-moisture extrusion for meat analogues.

In the exams: GATE XE-G Section 3 (extruded products, ready-to-eat breakfast cereals); ICAR AIEEA-PG Code 18 Unit II (extrusion)

What ICAR AIEEA-PG / PGS asks from it

ICAR AIEEA-PG / PGS — Code 18 Food Science Technology

Unit II names extrusion among unit operations. MCQs test extruder types and zones, die functions, HTST cooking, products (snacks, pasta, TVP) and quality indices.

Where the 50 questions fall

How our questions for ICAR AIEEA-PG / PGS spread across the units of Extrusion & Texturisation Technology. Difficulty: 25 easy, 22 medium, 3 hard.

Expanded snacks and ready-to-eat breakfast cereals7
Principles of extrusion cooking6
Twin-screw extruders: configuration and screw elements6
Pasta and cold-forming extrusion6
Starch transformations during extrusion5
Quality evaluation of extrudates: expansion ratio and bulk density5
Die design and product shaping4
Specific mechanical energy and process variables4
Single-screw extruders: flow and pressure3
Protein texturisation: low-moisture and high-moisture extrusion3
Co-extrusion and filled products1

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Principles of extrusion cooking · easy

Extrusion cooking is best described as a

  1. low-temperature long-time process
  2. freezing process
  3. fermentation process
  4. high-temperature short-time process
Answer and working

D. high-temperature short-time process

Temperatures of roughly 100–180 °C for tens of seconds cook and shape the food.

Further reading: Guy (ed.), Extrusion Cooking: Technologies and Applications

2 · Principles of extrusion cooking · medium

In many cooking extruders, most of the heat comes from

  1. electric heaters mounted inside the hollow screw shaft
  2. microwave sources in the barrel
  3. viscous dissipation of mechanical energy
  4. radiation from the die
Answer and working

C. viscous dissipation of mechanical energy

Friction and shear in the viscous melt convert motor energy into heat; barrel heating supplements it.

Further reading: Guy (ed.), Extrusion Cooking: Technologies and Applications

3 · Principles of extrusion cooking · medium

Forming (cold) extrusion differs from cooking extrusion in that it

  1. always operates above 150 °C
  2. produces only expanded snacks with very high porosity
  3. shapes without significant cooking or expansion
  4. needs no die
Answer and working

C. shapes without significant cooking or expansion

Pasta, doughs, liquorice and pellets are shaped below about 50–60 °C.

Further reading: Guy (ed.), Extrusion Cooking: Technologies and Applications

4 · Single-screw extruders: flow and pressure · medium

Grooved barrels are used in single-screw food extruders to

  1. prevent slip at the barrel wall
  2. heat the material by radiation
  3. separate fat from the melt
  4. reduce die pressure
Answer and working

A. prevent slip at the barrel wall

If material slips and turns with the screw, conveying fails; grooves grip it.

Further reading: Harper, Extrusion of Foods

5 · Twin-screw extruders: configuration and screw elements · medium

Food twin-screw extruders commonly have length-to-diameter ratios of about

  1. 2–4
  2. 200–400
  3. 0.2–0.4
  4. 20–40
Answer and working

D. 20–40

L/D of roughly 20–40 allows feeding, cooking, venting and pressurising zones.

Further reading: Guy (ed.), Extrusion Cooking: Technologies and Applications

6 · Starch transformations during extrusion · easy

At the low moisture of extrusion, starch granules are transformed mainly by

  1. swelling of granules in excess water, as in a sauce
  2. fermentation by yeasts
  3. freezing and thawing
  4. shear and heat disrupting and melting them
Answer and working

D. shear and heat disrupting and melting them

There is too little water for full swelling; mechanical and thermal energy melt and disperse starch.

Further reading: Guy (ed.), Extrusion Cooking: Technologies and Applications

7 · Starch transformations during extrusion · medium

Vitamins are usually added to extruded cereals

  1. after extrusion, by spraying or coating
  2. before extrusion, so that they survive the barrel heat
  3. only in the die
  4. never
Answer and working

A. after extrusion, by spraying or coating

Thiamin, vitamin C and folate are heat-sensitive and lost in the extruder.

Further reading: Fast and Caldwell, Breakfast Cereals and How They Are Made

8 · Protein texturisation: low-moisture and high-moisture extrusion · medium

Fibrous structure in extruded plant proteins is fixed mainly by

  1. ionising radiation
  2. adding meat fibres
  3. disulphide and non-covalent bonds after alignment
  4. freezing the extrudate rapidly in liquid nitrogen after cutting
Answer and working

C. disulphide and non-covalent bonds after alignment

Unfolded proteins align in flow and bond as they cool.

Further reading: Riaz (ed.), Extruders in Food Applications

9 · Protein texturisation: low-moisture and high-moisture extrusion · easy

Rehydrated TVP typically absorbs water equal to about

  1. one-tenth of its weight
  2. ten times its weight
  3. two to three times its weight
  4. none of its weight
Answer and working

C. two to three times its weight

Porous TVP takes up two to three times its dry mass of water.

Further reading: Riaz (ed.), Extruders in Food Applications

10 · Pasta and cold-forming extrusion · easy

Dried pasta is dried to a final moisture of about

  1. 30 %, the dough moisture before drying
  2. 50 %, to keep it soft in the pack
  3. 0 %, removing every trace of water
  4. 12 %
Answer and working

D. 12 %

Drying from about 30 % to about 12 % or below gives a stable product.

Further reading: Kill and Turnbull, Pasta and Semolina Technology

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Read the subject

Extrusion & Texturisation TechnologyThe full study manual, free ICAR AIEEA-PG / PGSFormat, sections and how it has changed

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Extrusion & Texturisation Technology for other exams

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