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ICAR AIEEA-PG / PGS Transport Phenomena in Food Processing: Fluid Flow, Heat & Mass Transfer: practice questions

ICAR AIEEA-PG / PGS — Code 18 Food Science Technology · India · ICAR through the National Testing Agency

Original practice questions written to the published syllabus · not past papers
10worked here, free
56written to this exam in this subject
15syllabus units

What this subject covers

Mass and energy balances and the three transfer processes — momentum, heat and mass — applied to foods: pumping viscous products, heating cans and pouches, and moisture and gas movement through foods and packaging films.

In the exams: GATE XE-G Section 4 (mass and energy balance, momentum transfer, heat transfer, mass transfer); ICAR AIEEA-PG Code 18 Unit II

What ICAR AIEEA-PG / PGS asks from it

ICAR AIEEA-PG / PGS — Code 18 Food Science Technology

Unit II names system analysis, mass and energy balance, heat and mass transfer, heat exchanging, steam generation and process equipment design. MCQs test definitions (Re, Nu, Bi, Fo), flow regimes, heat-exchanger types, steam quality and short calculations.

Where the 56 questions fall

How our questions for ICAR AIEEA-PG / PGS spread across the units of Transport Phenomena in Food Processing: Fluid Flow, Heat & Mass Transfer. Difficulty: 25 easy, 25 medium, 6 hard.

Units, dimensions and dimensional analysis5
Material balances on mixing, concentration and drying5
Pumps for foods: centrifugal and positive-displacement5
Energy balances and steam tables4
Flow in pipes: Reynolds number, friction factor and pressure drop for Newtonian fluids4
Steady-state conduction through slabs, cylinders and composite walls4
Convection: film coefficients and dimensionless numbers4
Radiation heat transfer4
Permeability through single and multilayer films4
Fluid statics and the Bernoulli equation3
Flow of non-Newtonian foods in pipes3
Unsteady-state heat transfer: lumped systems and Heisler charts3
Heat exchangers: plate, tubular and scraped-surface; LMTD and effectiveness3
Molecular diffusion and Fick's law3
Convective mass transfer2

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Units, dimensions and dimensional analysis · easy

The SI unit of dynamic viscosity is

  1. Pa s
  2. N/m
  3. m²/s
  4. kg/m³
Answer and working

A. Pa s

Viscosity is shear stress (Pa) divided by shear rate (1/s), giving Pa s. m²/s is kinematic viscosity (or diffusivity); N/m is surface tension; kg/m³ is density.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

2 · Material balances on mixing, concentration and drying · easy

5,000 kg/h of milk at 12 % total solids is concentrated to 45 % total solids. The water evaporated is closest to

  1. 1,333 kg/h
  2. 1,650 kg/h
  3. 3,350 kg/h
  4. 3,667 kg/h
Answer and working

D. 3,667 kg/h

W = F(1 − xF/xP) = 5,000 × (1 − 12/45) = 3,667 kg/h. 1,333 kg/h is the concentrate; 1,650 kg/h multiplies by 0.33 (45 − 12 as a fraction); 3,350 kg/h subtracts percentages (5,000 × 0.67).

Further reading: Singh and Heldman, Introduction to Food Engineering

3 · Energy balances and steam tables · easy

Steam is the preferred heating medium in food plants mainly because it

  1. is cheaper to make than hot air in every plant and needs no boiler or water treatment
  2. releases a large latent heat at a constant, pressure-controlled temperature
  3. heats food without any contact with a heat-transfer surface
  4. never forms condensate, so steam traps are not needed
Answer and working

B. releases a large latent heat at a constant, pressure-controlled temperature

Condensing steam delivers about 2,200 kJ/kg at a temperature fixed by its pressure, with very high film coefficients; condensate must be removed by traps.

Further reading: Singh and Heldman, Introduction to Food Engineering

4 · Fluid statics and the Bernoulli equation · medium

The Bernoulli equation for an ideal fluid states that along a streamline the sum of

  1. pressure energy and friction energy per unit mass stays constant
  2. pressure, kinetic and potential energy per unit mass is constant
  3. mass flow and heat flow is constant
  4. velocity and viscosity is constant
Answer and working

B. pressure, kinetic and potential energy per unit mass is constant

P/ρ + v²/2 + gz = constant for frictionless, incompressible, steady flow; real flows add pump work and friction terms.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

5 · Flow in pipes: Reynolds number, friction factor and pressure drop for Newtonian fluids · easy

Milk (ρ = 1,030 kg/m³, μ = 2.0 mPa s) flows at 1.5 m/s in a 38 mm tube. The Reynolds number is closest to

  1. 29,355
  2. 29
  3. 29,355,000
  4. 2,936
Answer and working

A. 29,355

Re = ρvD/μ = 1,030 × 1.5 × 0.038/0.002 = 29,355, turbulent. 29 and 29,355,000 come from unit slips in μ (Pa s vs mPa s); 2,936 uses D = 3.8 mm.

Further reading: Singh and Heldman, Introduction to Food Engineering

6 · Steady-state conduction through slabs, cylinders and composite walls · medium

In a heat exchanger with a thin stainless-steel wall, the wall usually contributes little to the overall resistance because

  1. metal conductivity is high compared with the fluid films
  2. stainless steel is a perfect insulator at food temperatures
  3. the fluid films always have zero resistance
  4. heat passes around the wall rather than through it
Answer and working

A. metal conductivity is high compared with the fluid films

A 1–2 mm steel wall has resistance far below the convective films and fouling layers.

Further reading: Incropera and DeWitt, Fundamentals of Heat and Mass Transfer

7 · Convection: film coefficients and dimensionless numbers · medium

Natural (free) convection is driven by

  1. a pump or fan moving the fluid
  2. radiation from the hot surface
  3. density differences caused by temperature differences
  4. pressure differences created by a compressor in the circuit
Answer and working

C. density differences caused by temperature differences

Warm fluid is less dense and rises; forced convection uses pumps or fans. The Grashof number characterises it.

Further reading: Incropera and DeWitt, Fundamentals of Heat and Mass Transfer

8 · Radiation heat transfer · hard

A food surface at 20 °C (ε = 0.9) is in an oven whose walls are at 200 °C. The net radiant heat flux to the food is closest to

  1. 82 W/m²
  2. 2,178 W/m²
  3. 54 W/m²
  4. 2,420 W/m²
Answer and working

B. 2,178 W/m²

q = εσ(T1⁴ − T2⁴) = 0.9 × 5.67 × 10⁻⁸ × (473⁴ − 293⁴) = 2,178 W/m². 82 W/m² uses Celsius temperatures; 54 W/m² raises the difference to the fourth power; 2,420 W/m² omits ε.

Further reading: Incropera and DeWitt, Fundamentals of Heat and Mass Transfer

9 · Convective mass transfer · hard

Water evaporates from a 0.5 m² wet surface with km = 0.02 m/s; vapour concentrations are 0.017 kg/m³ at the surface and 0.008 kg/m³ in the air. The evaporation rate is

  1. 0.17 g/s
  2. 0.08 g/s
  3. 9.0 g/s
  4. 0.09 g/s
Answer and working

D. 0.09 g/s

N = kmA(Cs − C∞) = 0.02 × 0.5 × 0.009 = 9.00e-05 kg/s = 0.09 g/s. 0.17 g/s uses Cs only; 0.08 g/s uses C∞ only; 9.0 g/s is a unit slip.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

10 · Permeability through single and multilayer films · easy

In the solution–diffusion model of gas permeation through polymers, the permeability coefficient equals

  1. diffusivity ÷ solubility
  2. solubility ÷ thickness
  3. diffusivity × solubility
  4. thickness × pressure difference
Answer and working

C. diffusivity × solubility

P = D × S; flux = PΔp/L.

Further reading: Robertson, Food Packaging: Principles and Practice

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Transport Phenomena in Food Processing: Fluid Flow, Heat & Mass TransferThe full study manual, free ICAR AIEEA-PG / PGSFormat, sections and how it has changed

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