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Farm Machinery Training & Testing Institutes Workshop Technology & Manufacturing: practice questions

Farm Machinery Training & Testing Institutes (Budni, Hisar, Anantapur, Biswanath Chariali) · India · Ministry of Agriculture & Farmers Welfare, Government of India

Original practice questions written to the published syllabus · not past papers
10worked here, free
27written to this exam in this subject
11syllabus units

About Farm Machinery Training & Testing Institutes

Farm Machinery Training & Testing Institutes (Budni, Hisar, Anantapur, Biswanath Chariali) is a professional certification run by Ministry of Agriculture & Farmers Welfare, Government of India, for candidates in India. Not an exam: short training courses and machinery testing (commercial, batch, confidential, CMVR).

Official site: nerfmtti.nic.in.

We have not been able to confirm these details against the exam body's own specification, so fees, dates and pass marks are left out on purpose. Check the current format, eligibility, fees and dates on the official site.

Workshop Technology & Manufacturing in Farm Machinery Training & Testing Institutes

How farm machines are made: joining, casting, machining, heat treatment and measurement, up to building a prototype.

Our 27 Farm Machinery Training & Testing Institutes questions in this subject: 7 easy, 18 medium, 2 hard, across 11 units.

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

These 10 were written to Farm Machinery Training & Testing Institutes and are not shown on any other exam's page.

Question 1 · easy

A technician must clear a blockage inside a powered workshop machine. What should be done first?

  1. Stop the machine at its start–stop button and ask a colleague to watch the switch
  2. Put on cut-resistant gloves and clear the blockage while the machine runs at low speed
  3. Isolate the supply, lock it off and tag it, then release or block any stored energy
  4. Remove the guard so the blockage can be seen clearly, then switch off at the mains
Answer and working

C. Isolate the supply, lock it off and tag it, then release or block any stored energy

Lockout–tagout isolates the energy source so no one can restart the machine, and stored energy in springs, hydraulics or raised parts is released or blocked. A start button can be pressed by someone else, gloves near moving parts are an entanglement hazard, and removing the guard first exposes the hazard while live.

Question 2 · medium

Why must oxygen regulators and cylinder fittings never be lubricated with oil or grease?

  1. Oil can soften the regulator diaphragm so that it leaks slowly over months
  2. Grease clogs the flashback arrestor and stops gas from reaching the torch
  3. Oil mixes with acetylene in the hose and leaves soot deposits in the tip
  4. Oil and grease can ignite violently on contact with high-pressure oxygen
Answer and working

D. Oil and grease can ignite violently on contact with high-pressure oxygen

Hydrocarbons in pure, high-pressure oxygen can ignite spontaneously and burn explosively; this is a fire and explosion hazard, not a maintenance nuisance. Diaphragm wear, arrestor clogging and tip soot are not the reason for the rule.

Question 3 · medium

Why are power sources for manual shielded metal arc welding built with a constant-current (drooping) characteristic?

  1. Arc length varies with the welder's hand, and current then changes only a little
  2. It keeps arc voltage fixed, so the electrode burns off at a constant set speed
  3. It allows the wire to be fed by a motor so that the arc length regulates by itself
  4. It halves the open-circuit voltage, making electric shock impossible for users
Answer and working

A. Arc length varies with the welder's hand, and current then changes only a little

With a steep drooping curve, a change in arc length changes voltage much more than current, so heat input stays steady despite hand movement. Fixed voltage with self-regulating arc length is the constant-voltage principle of wire-fed GMAW. No characteristic makes shock impossible.

Question 4 · medium

A crack is suspected at a fillet weld on an austenitic stainless steel sprayer tank. Which surface test should be used?

  1. Magnetic particle testing
  2. Dye penetrant testing
  3. Brinell hardness testing
  4. Spark testing on a grinder
Answer and working

B. Dye penetrant testing

Austenitic stainless steel is essentially non-magnetic, so magnetic particle testing will not work; dye penetrant finds surface-breaking cracks in any non-porous material. Hardness and spark tests identify material properties, not cracks.

Question 5 · medium

A rough cast hub for a thresher pulley is irregular in shape and its bore must be set accurately true to a machined face. Which work-holding device suits it?

  1. A three-jaw self-centring chuck gripping the rough outside
  2. A spring collet sized to the nominal outside diameter
  3. Centres with a carrier, driven by a catch plate
  4. A four-jaw independent chuck set with a dial indicator
Answer and working

D. A four-jaw independent chuck set with a dial indicator

Each jaw of a four-jaw chuck moves independently, so irregular work can be clocked true to the feature that matters. A three-jaw chuck centres on the rough outside, collets need accurate round stock, and centres need centre holes in a shaft-like part.

Question 6 · easy

Before mounting a new vitrified grinding wheel, a technician taps it lightly with a non-metallic object and listens. What is the purpose?

  1. A clear ring shows the wheel is sound; a dull sound suggests a crack
  2. The pitch of the note tells the grit size printed on the wheel's label
  3. Tapping settles the grains so that the wheel needs no dressing later
  4. A dull sound shows the wheel is soft grade and suits hardened steel
Answer and working

A. A clear ring shows the wheel is sound; a dull sound suggests a crack

The ring test detects cracks: a sound vitrified wheel rings, a cracked one sounds dead, and a cracked wheel can burst at speed. It does not identify grit size or grade and does not condition the wheel.

Question 7 · medium

Several bolt holes must be drilled in a heavy cast gearbox housing that is awkward to move. Which machine suits the job?

  1. Bench sensitive drill
  2. Gang drilling machine
  3. Horizontal milling machine
  4. Radial drilling machine
Answer and working

D. Radial drilling machine

The radial drill's head travels along a swinging arm, so each hole can be reached without moving the heavy work. A bench drill is for small parts; a gang drill moves the work between fixed spindles; a horizontal mill is not suited to drilling scattered holes.

Question 8 · medium

A small firm builds cultivator frames by welding square tubes. Hitch-pin positions vary by several millimetres from frame to frame, and some frames twist. What is the most effective remedy?

  1. A larger welding current so that each joint is completed in a single pass
  2. Changing from square tube to channel section of the same nominal weight
  3. A welding fixture that locates every member and holds it during welding
  4. Measuring each frame after welding and rejecting the ones out of tolerance
Answer and working

C. A welding fixture that locates every member and holds it during welding

A fixture locates each member to the same datums and restrains distortion, so hitch geometry repeats. Higher current adds heat and distortion; changing section does not fix location; inspection finds bad frames but does not prevent them.

Question 9 · hard

A cracked grey cast-iron gearbox housing of a farm machine is to be welded in the field. Which practice reduces the risk of new cracks?

  1. Long continuous beads with mild steel electrodes at high current to fuse the crack
  2. Nickel-based electrodes in short beads, each peened while hot, with low heat input
  3. Quenching each bead with water so that the casting stays cold around the weld
  4. Welding the crack without drilling its ends, so the casting is not weakened
Answer and working

B. Nickel-based electrodes in short beads, each peened while hot, with low heat input

Cold welding of cast iron uses nickel-rich filler, which stays ductile, in short beads peened to relieve shrinkage stress; crack ends are drilled first. High heat input with steel filler forms hard martensite and white iron at the fusion line and cracks; quenching makes this worse.

Question 10 · medium

Before welding a fatigue crack in a mild-steel cultivator frame, the technician drills a small hole just beyond each end of the crack. Why?

  1. The hole blunts the crack tip, so the crack does not keep running during repair
  2. The hole lets welding gases escape from inside the hollow section of the frame
  3. The hole is a reference point to measure frame distortion after the repair
  4. The hole lightens the frame so the repaired area carries less bending stress
Answer and working

A. The hole blunts the crack tip, so the crack does not keep running during repair

A crack tip is a sharp stress raiser; drilling replaces it with a round hole that lowers stress concentration and stops the crack spreading. The root cause of the crack must also be corrected. Venting, reference points and weight are not the purpose.

A study plan for Workshop Technology & Manufacturing in Farm Machinery Training & Testing Institutes

This plan follows where our questions actually fall, so the time goes where the marks are likely to be. It is our reading of the syllabus, not the exam body's weighting.

  1. First, the heavy units (59% of the 27 questions): Prototype fabrication (7, 26%); Arc and gas welding (3, 11%); Drilling, milling and shaping (3, 11%); MIG and TIG welding and testing of welded joints (3, 11%).

    Read the manual chapters for these first and do every worked question you can find on them.

  2. Then the middle band: Fitting, carpentry and smithy (2, 7%); Heat treatment of steels (2, 7%); Jigs, fixtures and gauges (2, 7%); Press working of sheet metal (2, 7%).

    Aim for one sitting per unit, then mixed questions across them.

  3. Then the lighter units: Lathe operations (1, 4%); Metrology and measurement in the workshop (1, 4%); Specification of engineering materials (1, 4%).

    Learn the definitions, classifications and standard numbers; these units are more often recalled than worked.

  4. Leave time for the hard ones: Prototype fabrication (2 hard of 7).

    Come back to these after a first pass, untimed, and read every explanation, including for the options you rejected.

  5. Bank the easy marks: Drilling, milling and shaping (2 easy of 3); Fitting, carpentry and smithy (1 easy of 2).

    Do these early in revision so they are fast on the day.

  6. Finish timed. Sit the subject as a timed set without notes, mark it, and send each wrong answer back to its unit above.

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