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NCEES PE Agricultural and Biological Engineering Instrumentation, Sensors & Process Control: practice questions

NCEES PE Agricultural and Biological Engineering · USA · NCEES (ASABE is the content partner)

Original practice questions written to the published syllabus · not past papers
10worked here, free
45written to this exam in this subject
11syllabus units

What this subject covers

Measuring temperature, pressure, flow, force and moisture, logging the data, and controlling processes automatically.

In the exams: ICAR AICE subjects 38 (Unit 7), 39 (Unit 8) and 41 (Unit 9); NCEES PE sensors and data acquisition; NCEES FE 4–6 questions

What NCEES PE Agricultural and Biological Engineering asks from it

NCEES PE Agricultural and Biological Engineering

Applying sensors and data acquisition in system problems: flow measurement for irrigation and processing, environmental monitoring of animal and plant facilities, control strategies for dryers and ventilation.

Where the 45 questions fall

How our questions for NCEES PE Agricultural and Biological Engineering spread across the units of Instrumentation, Sensors & Process Control. Difficulty: 6 easy, 22 medium, 17 hard.

IoT sensor networks9
Moisture measurement6
Control modes: on-off, P, PI and PID6
Pressure, flow and level measurement5
Data acquisition and data loggers5
Programmable logic controllers4
Force, torque and strain: strain gauges and load cells3
Signal conditioning3
The generalised measurement system2
Static and dynamic characteristics of instruments1
Temperature transducers1

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · The generalised measurement system · hard

PTO power is calculated as P = 2πNT/60. Torque T is measured to ±1.0% and shaft speed N to ±0.5%, independently. What is the most probable relative uncertainty in P?

  1. ±1.50%
  2. ±0.50%
  3. ±0.75%
  4. ±1.12%
Answer and working

D. ±1.12%

For a product of powers, relative uncertainties combine by root sum of squares (each exponent is 1): √(1.0² + 0.5²) = 1.12%. ±1.50% is the worst-case arithmetic sum; ±0.75% is the average; ±0.50% keeps only the smaller term.

2 · Static and dynamic characteristics of instruments · medium

Dryer plenum air warms steadily at 2 °C per minute. The air-temperature sensor is first-order with a time constant of 30 s. Once the ramp is established, how far does the reading lag behind the true temperature?

  1. 60 °C
  2. 1.0 °C
  3. 2.0 °C
  4. 0.033 °C
Answer and working

B. 1.0 °C

For a ramp, a first-order sensor lags by rate × τ = (2 °C/60 s) × 30 s = 1.0 °C. 60 °C multiplies 2 by 30 without converting minutes to seconds; 2.0 °C would correspond to a 60 s time constant; 0.033 °C is the rate per second, not the lag.

3 · Temperature transducers · medium

An infrared thermometer set to emissivity 0.95 is pointed at the bare polished stainless-steel outer wall of a hot-air duct and reads far below a contact thermocouple. What is the most likely cause?

  1. The polished metal has low emissivity, so it emits less than the 0.95 setting assumes
  2. The infrared thermometer is reading the air inside the duct through the thin steel wall
  3. The contact thermocouple is reading high because of its cold-junction compensation error
  4. Polished steel has a higher emissivity than 0.95, which makes infrared readings fall
Answer and working

A. The polished metal has low emissivity, so it emits less than the 0.95 setting assumes

Shiny metals have low emissivity (often well below 0.3), so with the instrument set to 0.95 it underestimates temperature, and it also picks up reflected radiation from the surroundings. The fix is high-emissivity tape or paint on the spot, or a contact measurement. Infrared does not see through steel.

4 · Pressure, flow and level measurement · easy

A turbine meter on a fertigation line has a K-factor of 50 pulses per litre. A counter records 1500 pulses in 60 s. What is the flow rate?

  1. 30 L/min
  2. 75 L/min
  3. 1.25 L/min
  4. 3000 L/min
Answer and working

A. 30 L/min

Volume = 1500/50 = 30 L in 60 s, i.e. 30 L/min (0.5 L/s). 75 L/min multiplies 1500 by 50 and divides by 1000; 3000 L/min multiplies the K-factor by the 60 s count period; 1.25 L/min takes the 75 L/min slip and divides it by 60 again.

5 · Moisture measurement · hard

A TDR probe has 0.20 m rods. The two-way travel time of the pulse along the rods is 5.33 ns (c = 3×10⁸ m/s). Using the Topp equation, what is the volumetric water content?

  1. 0.467 m³/m³
  2. 0.291 m³/m³
  3. 0.689 m³/m³
  4. 0.055 m³/m³
Answer and working

B. 0.291 m³/m³

Ka = (c·t/2L)² = (3×10⁸ × 5.33×10⁻⁹ / 0.40)² = (3.998)² = 16.0. Topp: θv = −0.053 + 0.0292(16) − 5.5×10⁻⁴(256) + 4.3×10⁻⁶(4096) = 0.291. 0.467 keeps only the linear term; 0.689 treats 5.33 ns as a one-way time (Ka = 64); 0.055 forgets to square, using Ka = 4.

6 · Programmable logic controllers · hard

In a grain plant, the bucket elevator motor trips on overload while the intake conveyor and the bin-fill conveyor are running. What should the interlock logic do?

  1. Stop the bin-fill conveyor at once, and let the intake conveyor run on so that it clears the intake pit first
  2. Stop the intake conveyor feeding the elevator at once, and let the bin-fill conveyor run on to empty
  3. Keep all machines running and only sound an alarm until the operator inspects the elevator
  4. Restart the elevator automatically after a short delay so that throughput is not interrupted
Answer and working

B. Stop the intake conveyor feeding the elevator at once, and let the bin-fill conveyor run on to empty

Every machine feeding a stopped machine must stop, or grain piles up and chokes the elevator. Machines downstream can run on to empty. Automatic restart after an overload trip is unsafe; the cause must be found first.

7 · Control modes: on-off, P, PI and PID · medium

In an ultimate-cycle test on a dryer burner loop, sustained oscillation occurs at Ku = 8 with period Pu = 120 s. What are the Ziegler–Nichols PID settings?

  1. Kp = 3.6, Ti = 100 s, Td = 15 s
  2. Kp = 4.0, Ti = 60 s, Td = 30 s
  3. Kp = 4.8, Ti = 120 s, Td = 60 s
  4. Kp = 4.8, Ti = 60 s, Td = 15 s
Answer and working

D. Kp = 4.8, Ti = 60 s, Td = 15 s

Ziegler–Nichols PID: Kp = 0.6Ku = 4.8, Ti = Pu/2 = 60 s, Td = Pu/8 = 15 s. Kp = 3.6 with Ti = 100 s is the PI rule; 0.5Ku is the P-only rule. These settings give quarter-amplitude decay and are usually softened in practice.

8 · IoT sensor networks · medium

What is the main trade-off of a mesh topology compared with a star topology in a field sensor network?

  1. It removes the need for a gateway, but every node then needs a cellular subscription
  2. It extends coverage around obstacles, but relaying nodes use more energy and add latency
  3. It lowers every node's power use, but it can only cover a single greenhouse bay
  4. It doubles the data rate of each link, but it can only carry analog sensor values
Answer and working

B. It extends coverage around obstacles, but relaying nodes use more energy and add latency

In a mesh, nodes relay each other's packets, so the network can reach around obstacles and beyond one hop, at the cost of extra listening and transmitting energy on relaying nodes, and more complex routing. A star needs every node in direct range of the gateway.

9 · IoT sensor networks · easy

Low-power wide-area network (LPWAN) radios are chosen for many farm sensors. What do they trade away to gain multi-kilometre range on battery power?

  1. Range: they cover only a few metres around the node
  2. Security: they cannot carry any encrypted data at all
  3. Accuracy: they lower the precision of the sensor reading
  4. Data rate: they send only small packets, infrequently
Answer and working

D. Data rate: they send only small packets, infrequently

LPWAN achieves long range at low power by using very low data rates and small payloads, often with duty-cycle limits. That suits a soil-moisture reading every 15 minutes, not video. Encryption is supported, and the radio does not change sensor accuracy.

10 · IoT sensor networks · hard

An automated irrigation system starts a pump whenever one soil-moisture node reports a value below threshold. One night the node's probe is pulled partly out of the soil by a rodent and the pump runs for 10 hours. What design change best prevents this?

  1. Replace the probe with a more expensive model, which will never give an implausible or out-of-range reading
  2. Shorten the logging interval so the controller receives more of the same faulty readings
  3. Remove the threshold so that the pump runs on a fixed timer as well as on sensor demand
  4. Cross-check against other sensors or a water-balance model, flag sudden steps, and cap run time
Answer and working

D. Cross-check against other sensors or a water-balance model, flag sudden steps, and cap run time

No sensor is immune to physical failure. Automated decisions should check plausibility (sudden steps, out-of-range values), agree with redundant sensors or a model, and have hard limits such as maximum run time and flow-meter confirmation. More frequent faulty readings do not help.

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Read the subject

Instrumentation, Sensors & Process ControlThe full study manual, free NCEES PE Agricultural and Biological EngineeringFormat, sections and how it has changed

More NCEES PE Agricultural and Biological Engineering practice

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Instrumentation, Sensors & Process Control for other exams

ICAR AICE-JRF/SRF · IndiaICAR AIEEA-PG · IndiaNCEES FE Other Disciplines · USA

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