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ICAR AIEEA-PG Fluid Flow, Thermodynamics & Heat Transfer in Dairy Plants: practice questions

ICAR AIEEA-PG: Dairy Science (group 16) and Dairy Technology (group 17) · India · NTA for ICAR

Original practice questions written to the published syllabus · not past papers
10worked here, free
79written to this exam in this subject
11syllabus units

What this subject covers

Fluid properties, pumping, thermodynamics and heat transfer worked as dairy plant problems.

In the exams: ICAR AICE subject 38 Units 1 and 4; ICAR AIEEA-PG group 17 Unit III (fluid mechanics, pumps, heat transfer, thermodynamics, dimensional analysis); GATE XL-U Section 4; GATE AG dairy and food engineering

Where the 79 questions fall

How our questions for ICAR AIEEA-PG spread across the units of Fluid Flow, Thermodynamics & Heat Transfer in Dairy Plants. Difficulty: 12 easy, 64 medium, 3 hard.

Fluid properties and Bernoulli's equation9
Pipe flow, Reynolds number and friction losses9
Sanitary centrifugal and positive displacement pumps; pump selection8
Laws of thermodynamics; steam tables7
Conduction, convection and radiation7
Heat exchangers: LMTD and effectiveness-NTU7
Dimensionless numbers and dimensional analysis7
Mass and energy balances in dairy processes7
Flow of non-Newtonian dairy fluids6
Fins and insulation6
Diffusion and mass transfer coefficients6

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Fluid properties and Bernoulli's equation · medium

In Bernoulli's equation written in head form, the term v²/2g represents:

  1. Velocity head
  2. Pressure head
  3. Elevation head
  4. Friction head
Answer and working

A. Velocity head

p/ρg is pressure head, z elevation head, v²/2g velocity head; friction losses are added for real flow.

Further reading: Singh and Heldman, Introduction to Food Engineering

2 · Pipe flow, Reynolds number and friction losses · easy

Pipe flow is generally laminar when the Reynolds number is below about:

  1. 21,000
  2. 2,100
  3. 210
  4. 100,000
Answer and working

B. 2,100

Below about 2,100–2,300 laminar; above about 4,000 turbulent.

Further reading: Singh and Heldman, Introduction to Food Engineering

3 · Laws of thermodynamics; steam tables · medium

How much heat is needed to warm 5,000 kg/h of milk (c_p = 3.9 kJ/kg K) from 60 °C to 90 °C?

  1. 585 kW
  2. 174.2 kW
  3. 81.2 kW
  4. 162.5 kW
Answer and working

D. 162.5 kW

Q = ṁc_pΔT = 5,000 × 3.9 × 30 = 585,000 kJ/h = 162.5 kW. Using water's c_p gives 174.2 kW.

Further reading: Singh and Heldman, Introduction to Food Engineering

4 · Laws of thermodynamics; steam tables · medium

Air left in a steam sterilising chamber is harmful mainly because:

  1. It raises the steam's latent heat and so overheats the load
  2. It condenses faster than steam
  3. It lowers the temperature at that pressure
  4. It increases the dryness fraction
Answer and working

C. It lowers the temperature at that pressure

The temperature depends on steam partial pressure; air pockets give cold spots.

Further reading: Steam tables

5 · Heat exchangers: LMTD and effectiveness-NTU · medium

In a counter-current exchanger, hot water enters at 90 °C and leaves at 80 °C; milk enters at 60 °C and leaves at 75 °C. The LMTD is:

  1. 17.5 K
  2. 15.0 K
  3. 17.4 K
  4. 20.0 K
Answer and working

C. 17.4 K

ΔT₁ = 90 − 75 = 15 K, ΔT₂ = 80 − 60 = 20 K; LMTD = 5/ln(20/15) = 17.4 K, slightly below the arithmetic mean of 17.5 K.

Further reading: Singh and Heldman, Introduction to Food Engineering

6 · Heat exchangers: LMTD and effectiveness-NTU · easy

Raw milk enters a pasteuriser at 4 °C and leaves the regenerator at 66 °C; pasteurisation is at 72 °C. The regeneration efficiency is:

  1. 91%
  2. 92%
  3. 8%
  4. 86%
Answer and working

A. 91%

η_R = (66 − 4)/(72 − 4) = 62/68 = 91%. Dividing by 72 forgets the inlet temperature.

Further reading: Tetra Pak Dairy Processing Handbook

7 · Diffusion and mass transfer coefficients · medium

Halving the thickness of a cheese reduces the time for salt to equalise by diffusion to about:

  1. One half
  2. Twice as long
  3. No change
  4. One quarter
Answer and working

D. One quarter

Diffusion time scales with distance squared.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

8 · Dimensionless numbers and dimensional analysis · medium

Which dimensionless number is used to characterise natural convection?

  1. Reynolds
  2. Grashof
  3. Fourier
  4. Euler
Answer and working

B. Grashof

Gr = gβΔTL³/ν² measures buoyancy against viscosity.

Further reading: Incropera et al., Fundamentals of Heat and Mass Transfer

9 · Mass and energy balances in dairy processes · easy

10,000 kg/h of skim milk at 9% total solids is evaporated to 45% TS. How much water is removed?

  1. 2,000 kg/h
  2. 3,600 kg/h
  3. 8,000 kg/h
  4. 4,500 kg/h
Answer and working

C. 8,000 kg/h

Solids 900 kg/h; concentrate = 900/0.45 = 2,000 kg/h; water = 10,000 − 2,000 = 8,000 kg/h.

Further reading: Singh and Heldman, Introduction to Food Engineering

10 · Mass and energy balances in dairy processes · medium

Multiple-effect evaporators save energy mainly because:

  1. Each effect uses fresh steam
  2. Vapour from one effect heats the next
  3. They operate at atmospheric pressure
  4. They remove less water
Answer and working

B. Vapour from one effect heats the next

Reusing latent heat in successive effects raises steam economy roughly in proportion to the number of effects.

Further reading: Singh and Heldman, Introduction to Food Engineering

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Read the subject

Fluid Flow, Thermodynamics & Heat Transfer in Dairy PlantsThe full study manual, free ICAR AIEEA-PGFormat, sections and how it has changed

More ICAR AIEEA-PG practice

Starter Cultures & Lactic Acid BacteriaDairy Pathogens, Toxins & Microbial RiskMicrobiology of Raw & Market MilkChemistry of Dairy ProductsInfant Formula & Nutritional Dairy ProductsLactose, Milk Salts & VitaminsDairy Analysis & Instrumental MethodsMilk Proteins & EnzymesEngineering Fundamentals for Dairy TechnologistsMicrobiology of Dairy ProductsMilk LipidsProbiotics, Prebiotics & Functional Dairy FoodsDairy Colloids: Emulsions, Foams & GelsGeneral MicrobiologyMilk Composition & Physical PropertiesSensory Evaluation & Judging of Dairy ProductsBiochemistry for Dairy ScienceComputing, Data & Digital Tools for DairyDairy Animal ScienceDairy Plant Design, Layout & Project EngineeringMarket Milk ProcessingHuman Nutrition & Dairy in the DietDairy Industry & Milk Production SystemsCream, Butter, Ghee & Milk Fat Products

Fluid Flow, Thermodynamics & Heat Transfer in Dairy Plants for other exams

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