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ICAR AICE-JRF/SRF Hydraulic Drives & Controls: practice questions

ICAR AICE-JRF/SRF (PhD) — Agricultural Engineering subjects 38–43 · India · National Testing Agency for ICAR

Original practice questions written to the published syllabus · not past papers
10worked here, free
43written to this exam in this subject
9syllabus units

What this subject covers

Oil hydraulics on tractors and machines: pumps, motors, cylinders, valves and circuits.

In the exams: NCEES PE Machinery Systems (hydraulic components and circuits, explicit); elective in the ICAR 6th Deans' Committee B.Tech

Where the 43 questions fall

How our questions for ICAR AICE-JRF/SRF spread across the units of Hydraulic Drives & Controls. Difficulty: 1 easy, 20 medium, 22 hard.

Hydraulic pumps: gear, vane and piston6
Pressure relief and flow control valves6
Open-centre, closed-centre and load-sensing circuits6
Tractor hydraulic systems6
Principles of fluid power5
Hydraulic motors5
Hydraulic cylinders4
Directional control valves3
Pressure drop and heat generation2

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Hydraulic motors · medium

A hydrostatic transmission with a variable pump and a fixed motor, operating at a fixed maximum pressure, is best described as a

  1. constant-torque drive whose speed rises with pump displacement
  2. constant-power drive whose torque falls as the speed increases
  3. constant-speed drive whose torque rises with pump displacement
  4. constant-pressure drive whose power is independent of speed
Answer and working

A. constant-torque drive whose speed rises with pump displacement

With a fixed motor displacement, output torque = Vm·Δp/(2π) is fixed by the pressure limit, while speed follows pump flow; power therefore rises with speed. A fixed pump with a variable motor gives constant power, with torque falling as motor displacement is reduced to raise speed.

Further reading: Goering et al., Off-Road Vehicle Engineering Principles

2 · Hydraulic motors · medium

In a closed-loop hydrostatic transmission on a self-propelled sprayer, the charge pump's job is to

  1. keep the low-pressure side above a set minimum and make up leakage losses
  2. provide the main high-pressure flow that drives the wheel motors at full speed
  3. relieve pressure peaks on the high-pressure side when the machine is braking
  4. return the case-drain oil to the main loop without passing through the cooler
Answer and working

A. keep the low-pressure side above a set minimum and make up leakage losses

In a closed loop the motor returns oil directly to the pump inlet, so leakage to the cases must be made up and the low side must be kept pressurised to prevent cavitation; the charge pump does both and brings in filtered, cooled oil. The main pump drives the motors, crossover relief valves deal with pressure peaks, and case drains go through the cooler to the reservoir.

Further reading: Goering et al., Off-Road Vehicle Engineering Principles

3 · Pressure relief and flow control valves · medium

Compared with a direct-acting relief valve of the same size, a pilot-operated relief valve

  1. responds faster to pressure spikes because it has no pilot stage
  2. has larger pressure override but handles much smaller flow rates
  3. cannot be adjusted once installed because its spring is internal
  4. has smaller pressure override and can be vented to unload the pump
Answer and working

D. has smaller pressure override and can be vented to unload the pump

A small pilot sets the pressure and controls a main poppet held by a light spring, so pressure changes little with flow, and connecting the vent port to tank unloads the pump. Direct-acting valves respond faster but override more. Pilot-operated valves are adjustable and suit large flows.

Further reading: Esposito, Fluid Power with Applications

4 · Pressure relief and flow control valves · hard

A cylinder (80 mm bore, 56 mm rod) is speed-controlled by a meter-out valve on the rod-end line. The relief is set at 160 bar. With no external load, pressure in the rod end during extension can reach about

  1. 314 bar
  2. 160 bar
  3. 82 bar
  4. 327 bar
Answer and working

A. 314 bar

With no load, the cap-end force p × Ap must be balanced by rod-end pressure on the annulus: p_rod = 160 × Ap/Aa = 160 × 5027/2564 = 314 bar. This intensification can exceed the ratings of seals and hoses. Assuming 160 bar ignores the area ratio; 82 inverts it; using the rod area gives 327.

Further reading: Esposito, Fluid Power with Applications

5 · Open-centre, closed-centre and load-sensing circuits · medium

In a load-sensing valve bank serving several functions, the purpose of the shuttle valves in the signal network is to

  1. average the load pressures of all operating functions for the pump control
  2. pass the lowest load pressure so the pump never exceeds the minimum demand
  3. pass the highest working load pressure to the pump's load-sensing control
  4. isolate the steering circuit from all the other implement work sections
Answer and working

C. pass the highest working load pressure to the pump's load-sensing control

Shuttle valves compare pairs of pressures and pass the higher; cascaded, they deliver the highest load pressure to the pump so it can supply every function. Averaging or passing the lowest would starve the most heavily loaded function. Steering priority is handled by a priority valve.

Further reading: Goering et al., Off-Road Vehicle Engineering Principles

6 · Pressure drop and heat generation · medium

Mineral oil (ρ = 870 kg/m³, cp = 1.88 kJ/kg·K) passes through a relief valve from 140 bar to tank pressure without doing work. Assuming all the energy stays in the oil, its temperature rise is about

  1. 8560 °C
  2. 8.6 °C
  3. 0.86 °C
  4. 3.8 °C
Answer and working

B. 8.6 °C

ΔT = Δp/(ρ·cp) = 140 × 10⁵/(870 × 1880) = 8.6 °C. Using cp in kJ instead of J gives 8560; a bar-to-pascal slip gives 0.86; using water's cp (4.18 kJ/kg·K) gives 3.8.

Further reading: Esposito, Fluid Power with Applications

7 · Tractor hydraulic systems · medium

On small and medium tractors with a mechanical draft-control system, the draft signal is traditionally taken from

  1. the oil pressure in the lift cylinder measured with a pressure switch
  2. the engine speed drop sensed by a governor linkage under heavy load
  3. the compressive force in the top link acting on a calibrated spring
  4. the tension in the lift rods measured by strain gauges on each rod
Answer and working

C. the compressive force in the top link acting on a calibrated spring

With a mounted implement the top link is usually in compression and the force rises with draft; a spring at its tractor end deflects and moves the control valve. Larger tractors sense lower-link forces, now with electronic load pins. Lift-cylinder pressure reflects implement weight more than draft, and engine-speed sensing is not the basis of draft control.

Further reading: Goering et al., Off-Road Vehicle Engineering Principles

8 · Tractor hydraulic systems · medium

In an electronic hitch control system on a large tractor, the draft force is usually measured by

  1. a pressure transducer fitted in the tractor's rear brake circuit
  2. a radar unit measuring the tractor's true ground speed
  3. load pins, force sensors fitted in the lower-link mounting points
  4. a potentiometer on the operator's draft-setting lever
Answer and working

C. load pins, force sensors fitted in the lower-link mounting points

Electronic draft control measures lower-link force with load pins that sense shear or bending. A rockshaft position sensor provides the position signal; radar ground speed is used for slip control; the lever potentiometer gives the set-point, not the measured draft.

Further reading: Goering et al., Off-Road Vehicle Engineering Principles

9 · Tractor hydraulic systems · hard

An electronic hitch has slip control enabled at 15 % wheel slip. While ploughing, slip rises to 20 % on a wet patch. The system responds by

  1. raising the implement slightly to cut draft until slip falls back below the limit
  2. lowering the implement to increase the weight transferred to the rear wheels
  3. engaging the differential lock and leaving the implement height unchanged
  4. reducing the engine speed so the wheels turn more slowly and grip better
Answer and working

A. raising the implement slightly to cut draft until slip falls back below the limit

Slip control compares driven-wheel speed with true ground speed (from radar or GNSS); when slip exceeds the set limit the hitch is raised a little to reduce draft. Lowering would raise draft and slip further. Differential lock and engine-speed management are separate functions.

10 · Hydraulic pumps: gear, vane and piston · easy

Which pump type is most tolerant of moderately contaminated oil and is therefore common on low-cost implements and small tractors?

  1. Axial-piston pump
  2. Radial-piston pump
  3. External gear pump
  4. Unbalanced vane pump
Answer and working

C. External gear pump

Gear pumps have robust geometry and tolerate dirt better than piston or vane pumps, whose close-fitting pistons, shoes and vane tips are damaged quickly by particles. That, with low cost, is why they dominate open-centre systems. Contamination tolerance does not excuse poor filtration.

Further reading: Esposito, Fluid Power with Applications

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Read the subject

Hydraulic Drives & ControlsThe full study manual, free ICAR AICE-JRF/SRFFormat, sections and how it has changed

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Hydraulic Drives & Controls for other exams

GATE · IndiaICAR AIEEA-PG · IndiaNCEES PE Agricultural and Biological Engineering · USAASRB NET · IndiaFarm Machinery Training & Testing Institutes · IndiaRajasthan PSC · India

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