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ICAR AICE-JRF/SRF Storage Engineering, Material Handling & Packaging: practice questions

ICAR AICE-JRF/SRF (PhD) — Agricultural Engineering subjects 38–43 · India · National Testing Agency for ICAR

Original practice questions written to the published syllabus · not past papers
10worked here, free
69written to this exam in this subject
11syllabus units

What this subject covers

Storing grain and produce safely, the loads it puts on bins and silos, and the conveyors and packages that move and protect it.

In the exams: GATE AG Section 6 (bin/silo pressure in 6 of 8 papers 2019–26); ICAR AICE subject 41 Units 6–7; NCEES PE (ANSI/ASAE S433 supplied); ASRB NET ASPE

What ICAR AICE-JRF/SRF asks from it

ICAR AICE-JRF/SRF (PhD) — Processing and Food Engineering (subject 41)

Unit 6 (material handling, packaging and transport) and Unit 7 (storage engineering) at PG depth: derivation and assumptions of Janssen's equation, Airy's wedge analysis, flow patterns and Jenike design, moisture migration, airflow resistance and fan selection, fumigation CT and resistance, CA/MA equilibrium, permeation theory, shelf-life models and packaging machinery.

Where the 69 questions fall

How our questions for ICAR AICE-JRF/SRF spread across the units of Storage Engineering, Material Handling & Packaging. Difficulty: 2 easy, 40 medium, 27 hard.

Janssen's and Airy's theories of bin pressure9
Aeration of stored grain8
Fumigation8
Controlled and modified atmosphere storage8
Barrier properties of packages8
Causes of storage losses6
Packaging materials: paper, plastics and laminates6
Bins and silos5
Packaging machines5
Design of conveyors and elevators5
Bag and bulk storage1

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Janssen's and Airy's theories of bin pressure · hard

In a 6 m diameter bin (μ′ = 0.4, k = 0.4), at roughly what depth does the Janssen pressure reach 95% of its limiting value?

  1. 9.4 m
  2. 56.2 m
  3. 28.1 m
  4. 11.2 m
Answer and working

C. 28.1 m

1 − e^−x = 0.95 when x = 3 (e^−3 = 0.050). So μ′kh/R = 3 → h = 3R/(μ′k) = 3 × 1.5/(0.4 × 0.4) = 28.1 m. At h = R/(μ′k) = 9.4 m the pressure is only 63% of the limit; using the bin radius (3 m) instead of the hydraulic radius R = D/4 = 1.5 m gives 56.2 m. 11.2 m omits k (3 × 1.5/0.4).

Further reading: Sahay and Singh, Unit Operations of Agricultural Processing

2 · Janssen's and Airy's theories of bin pressure · hard

A square bin of 5 m side holds grain of specific weight 7.6 kN/m³. With k = 0.45 and μ′ = 0.35, what is the Janssen vertical pressure at 12 m depth?

  1. 91.2 kPa
  2. 64.0 kPa
  3. 21.2 kPa
  4. 47.0 kPa
Answer and working

D. 47.0 kPa

R for a square = side/4 = 1.25 m. μ′kh/R = 0.35 × 0.45 × 12/1.25 = 1.5120. V = (γR/μ′k)(1 − e^−x) = (60.317)(1 − 0.2205) = 47.0 kPa. γh = 91.2 kPa ignores wall friction; using R = side/2 gives 64.0 kPa; kV = 21.2 kPa is the lateral pressure.

Further reading: Sahay and Singh, Unit Operations of Agricultural Processing

3 · Janssen's and Airy's theories of bin pressure · medium

Why do grain-bin design standards apply overpressure factors to static Janssen pressures?

  1. Janssen always overestimates pressure, so the overpressure factors are applied to reduce the design wall load
  2. Pressures during discharge, eccentric flow and thermal or moisture effects can exceed static fill pressures
  3. To account only for roof loads, which can bear on the wall
  4. Because grain is lighter than water, so static Janssen pressures must be scaled up to a fluid equivalent
Answer and working

B. Pressures during discharge, eccentric flow and thermal or moisture effects can exceed static fill pressures

Measured wall pressures during emptying (and with eccentric flow, swelling or wall contraction in cold weather) can exceed the static Janssen values, so standards multiply them by factors. The factors increase, not reduce, design loads.

4 · Fumigation · medium

A 3 g tablet contains 56% aluminium phosphide (AlP, 57.95 g/mol). How much phosphine (PH3, 34.00 g/mol) can it release?

  1. 1.68 g
  2. 1.76 g
  3. 0.99 g
  4. 2.86 g
Answer and working

C. 0.99 g

AlP = 3 × 0.56 = 1.68 g = 0.0290 mol; 1 mol AlP gives 1 mol PH3, so PH3 = 0.0290 × 34.00 = 0.99 g (about 1 g). 1.68 g is the mass of AlP, not PH3; 1.76 g ignores the 56% content; inverting the molar mass ratio gives 2.86 g.

Further reading: FAO Manual of fumigation for insect control

5 · Fumigation · medium

A fumigation label concentration is given as 1 g/m³ of phosphine. What is this in ppm (v/v) at 25 °C?

  1. 659 ppm
  2. 719 ppm
  3. 1,000 ppm
  4. 1,391 ppm
Answer and working

B. 719 ppm

ppm = (mg/m³) × Vm/M = 1000 × 24.45/34.0 = 719 ppm. Using 22.41 L/mol gives 659; treating mg/m³ as ppm gives 1,000; inverting gives 1,391.

Further reading: FAO Manual of fumigation for insect control

6 · Controlled and modified atmosphere storage · hard

A 1 kg pack of produce respires 10 mL O2 kg⁻¹ h⁻¹ at storage temperature. The film has an oxygen transmission rate of 5000 cm³ m⁻² day⁻¹ atm⁻¹. What film area gives a steady-state internal O2 of 5% (outside 21%, total pressure 1 atm)?

  1. 0.048 m²
  2. 0.0125 m²
  3. 0.229 m²
  4. 0.300 m²
Answer and working

D. 0.300 m²

O2 consumed = 10 × 1 × 24 = 240 mL/day. At steady state this equals OTR × A × ΔpO2 = 5000 × A × (0.21 − 0.05) = 800A. A = 240/800 = 0.300 m². Ignoring the partial-pressure difference gives 0.048; using the hourly rate with a daily OTR gives 0.0125; using 0.21 as the driving force (0.229) assumes zero O2 inside.

Further reading: Kader (ed.), Postharvest Technology of Horticultural Crops

7 · Controlled and modified atmosphere storage · easy

A condition common to CA, MA and hermetic storage is that

  1. It must be gas-tight
  2. Oxygen must be above 21%
  3. Temperature must be above 30 °C
  4. The product must be fumigated first
Answer and working

A. It must be gas-tight

Without a seal, air leaks in and the modified atmosphere reverts to air. None requires raised O2, high temperature or prior fumigation.

8 · Design of conveyors and elevators · hard

A horizontal screw conveyor has a 200 mm flight, a 50 mm shaft, 200 mm pitch and runs at 120 rpm with a loading efficiency of 0.4. It conveys wheat of bulk density 750 kg/m³. Capacity?

  1. 12.72 t/h
  2. 13.57 t/h
  3. 31.81 t/h
  4. 763.4 t/h
Answer and working

A. 12.72 t/h

Swept volume per revolution = (π/4)(D² − d²)p = (π/4)(0.2² − 0.05²)(0.2) = 0.005890 m³. × 120 rpm × 0.4 = 0.28274 m³/min. Mass = 0.28274 × 750 × 60 = 12,723 kg/h = 12.72 t/h. Ignoring the shaft gives 13.57; ignoring loading efficiency gives 31.81; treating rpm as rev/s gives 763.4.

Further reading: Sahay and Singh, Unit Operations of Agricultural Processing

9 · Design of conveyors and elevators · medium

How does inclining a screw conveyor affect its capacity at constant speed?

  1. Capacity increases because gravity helps
  2. Capacity is unaffected
  3. Capacity doubles at 45°
  4. Capacity falls
Answer and working

D. Capacity falls

As the angle increases, material falls back over the flight and the loading efficiency drops, so capacity falls.

Further reading: Sahay and Singh, Unit Operations of Agricultural Processing

10 · Design of conveyors and elevators · medium

En-masse (chain) conveyors move grain

  1. By blowing air through a pipe
  2. By throwing grain forward with a high-speed belt, as in a centrifugal grain thrower
  3. As a continuous mass in an enclosed casing, gently and at moderate capacity
  4. On an open inclined vibrating tray
Answer and working

C. As a continuous mass in an enclosed casing, gently and at moderate capacity

In an en-masse conveyor, flights on a chain drag the material, which moves as a solid mass in the casing, with little damage. The other options describe pneumatic, thrower and vibratory systems.

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Storage Engineering, Material Handling & PackagingThe full study manual, free ICAR AICE-JRF/SRFFormat, sections and how it has changed

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