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ICAR AICE-JRF/SRF Farm Machinery Testing, Evaluation & Standards: practice questions

ICAR AICE-JRF/SRF (PhD) — Agricultural Engineering subjects 38–43 · India · National Testing Agency for ICAR

Original practice questions written to the published syllabus · not past papers
10worked here, free
52written to this exam in this subject
12syllabus units

What this subject covers

How tractors and implements are tested against codes, and how to read a test report.

In the exams: GATE AG Section 3 (tractor tests and performance); ICAR AIEEA-PG Unit V (test codes and procedure); ICAR AICE subject 39 Unit 3; ASRB NET FMP

What ICAR AICE-JRF/SRF asks from it

ICAR AICE-JRF/SRF (PhD) — Farm Machinery and Power Engineering (subject 39)

Test procedure detail: lug curve and torque backup, drawbar test on track versus field, hydraulic lift through the range, static versus dynamic ROPS, noise and vibration evaluation, implement test indices (miss, multiple, quality of feed), and interpretation of test reports.

Where the 52 questions fall

How our questions for ICAR AICE-JRF/SRF spread across the units of Farm Machinery Testing, Evaluation & Standards. Difficulty: 0 easy, 33 medium, 19 hard.

Drawbar performance test6
Hydraulic lift test6
PTO performance test5
Noise at the operator's ear5
ROPS and FOPS tests5
Test instrumentation: dynamometers and fuel meters5
Interpreting test reports5
Laboratory and field tests of tillage and sowing equipment4
Types of tests: commercial, batch, confidential and prototype3
Test codes: OECD, BIS, PAES/PNS, ASABE and ISO3
Tests of sprayers and harvesting equipment3
Brake and turning tests2

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Types of tests: commercial, batch, confidential and prototype · medium

A national tractor testing station wants formal recognition that its laboratories are technically competent to produce valid results. The international standard it is accredited to is

  1. ISO 9001, quality management systems for any organisation that designs or makes products
  2. ISO 14001, environmental management systems for sites that handle fuels and lubricants
  3. ISO/IEC 17025, competence of testing and calibration laboratories
  4. ISO 4254-1, general safety requirements for agricultural machinery used on the farm
Answer and working

C. ISO/IEC 17025, competence of testing and calibration laboratories

Laboratory competence, including calibration traceability and measurement uncertainty, is covered by ISO/IEC 17025. ISO 9001 is a general quality management standard, ISO 14001 environmental management, and ISO 4254-1 a machinery safety standard, none of which accredits a testing laboratory's results.

2 · Test codes: OECD, BIS, PAES/PNS, ASABE and ISO · medium

OECD Codes 6 and 7 apply to

  1. dynamic and static ROPS testing of standard wide-track wheeled tractors
  2. protective structures fitted to track-laying tractors used in forestry
  3. front-mounted and rear-mounted ROPS on narrow-track wheeled tractors
  4. noise and vibration at the seat of tractors with closed operator cabs
Answer and working

C. front-mounted and rear-mounted ROPS on narrow-track wheeled tractors

Codes 6 and 7 cover the roll bars of narrow-track tractors used in orchards and vineyards, front-mounted and rear-mounted respectively. Codes 3 and 4 are the dynamic and static tests for standard tractors, Code 8 covers track-layers, and Code 5 covers noise.

3 · Test codes: OECD, BIS, PAES/PNS, ASABE and ISO · hard

Report X gives a tractor's maximum PTO power measured under a national code; report Y gives another tractor's maximum PTO power under the OECD code. Before comparing the two numbers directly, the main thing to establish is

  1. whether both stations used the same make of dynamometer, since makes always read differently
  2. whether both tractors carry the same paint and badge, since appearance shows the engine fitted
  3. whether both reports were printed in the same year, since older reports always overstate power
  4. whether both codes define test conditions alike, as load steps and limits are code-specific
Answer and working

D. whether both codes define test conditions alike, as load steps and limits are code-specific

Two codes may define rated speed, test duration, permitted adjustments, atmospheric corrections and reported quantities differently, so the same tractor can give different numbers under each. A calibrated dynamometer of any make should give the same reading, and the year of a report does not by itself bias it.

4 · Drawbar performance test · medium

With no drawbar load a tractor advances 4.2 m per revolution of its driving wheels. Under a heavy load it advances 3.6 m per revolution. The wheel slip is

  1. 16.7 %
  2. 85.7 %
  3. 6.0 %
  4. 14.3 %
Answer and working

D. 14.3 %

Slip = (advance unloaded − advance loaded)/advance unloaded × 100 = (4.2 − 3.6)/4.2 × 100 = 14.3 %. Dividing by the loaded advance gives 16.7 %; 85.7 % is the travel ratio; 6.0 simply scales the difference.

5 · Hydraulic lift test · medium

A gear pump of displacement 18 cm³/rev runs at 2000 rev/min. At the test pressure the measured delivery is 32.4 L/min. The volumetric efficiency is

  1. 90 %
  2. 180 %
  3. 111 %
  4. 1.5 %
Answer and working

A. 90 %

Theoretical delivery = 18 × 2000/1000 = 36 L/min. Volumetric efficiency = 32.4/36 = 90 %. 111 % is the inverse; 180 % divides by displacement without speed; 1.5 % mixes per-second and per-minute flow.

6 · Noise at the operator's ear · medium

Three independent sources produce 84, 87 and 90 dB(A) at the driver's position. The combined level is

  1. 87.0 dB(A)
  2. 90.0 dB(A)
  3. 261.0 dB(A)
  4. 92.4 dB(A)
Answer and working

D. 92.4 dB(A)

L = 10 log₁₀(10^8.4 + 10^8.7 + 10^9.0) = 10 log₁₀(2.512e+08 + 5.012e+08 + 1.000e+09) = 92.4 dB(A). The arithmetic mean (87.0) and the loudest source alone (90) both ignore the added energy; the plain sum is meaningless.

7 · ROPS and FOPS tests · medium

During a static ROPS test, which observation alone is enough for the structure to fail?

  1. The structure bends permanently by a visible amount after loading
  2. The paint on the structure cracks and flakes at the welded joints
  3. The structure takes more than one minute to reach the required energy
  4. Any part of the structure enters the operator's clearance zone during loading
Answer and working

D. Any part of the structure enters the operator's clearance zone during loading

A ROPS is meant to deform and absorb energy, so permanent bending is expected; failure is entry into the clearance zone, or fracture or mounting failure. Paint cracking and loading time are not acceptance criteria.

8 · ROPS and FOPS tests · hard

In the OECD ROPS codes, the energies to be absorbed and the crushing forces are set as functions of the tractor's reference mass. The reason is that

  1. a heavier tractor is less likely to overturn, so its structure can be weaker
  2. the reference mass sets the size of the cab, which sets the clearance zone
  3. a heavier tractor has a larger engine, which must be protected by the ROPS
  4. a heavier tractor carries more energy in an overturn and loads its structure more
Answer and working

D. a heavier tractor carries more energy in an overturn and loads its structure more

The energy released in an overturn and the load on the structure when it supports the tractor scale with mass, so required energies and crushing forces rise with reference mass. The clearance zone is set from the seat, not cab size, and the ROPS protects the operator, not the engine.

9 · Laboratory and field tests of tillage and sowing equipment · medium

A 3-bottom mouldboard plough, each bottom 30 cm wide, works at 18 cm depth with a measured draft of 12 kN. Its specific draft is

  1. 22.2 N/cm²
  2. 0.741 N/cm²
  3. 133 N/cm²
  4. 7.41 N/cm²
Answer and working

D. 7.41 N/cm²

Furrow area = 3 × 30 × 18 = 1620 cm². Specific draft = 12000 N/1620 cm² = 7.41 N/cm². Using one bottom's area gives 22.2; 0.741 is a decimal slip; 133 divides by total width alone, which is draft per cm of width.

10 · Interpreting test reports · medium

Two tractor test reports give specific fuel consumption: tractor A 245 g/kWh at maximum power, tractor B 265 g/kWh at 50 per cent load. Before concluding that A is more efficient, the reader should

  1. compare both at the same load, since SFC rises as the load falls
  2. convert both to L/h, since g/kWh cannot be compared between tractors
  3. add 20 g/kWh to A, since maximum-power runs are always over-corrected
  4. ignore load, since SFC depends only on the engine's rated speed
Answer and working

A. compare both at the same load, since SFC rises as the load falls

SFC is normally higher at part load, so B's figure at 50 per cent load cannot be compared with A's at full load. The reports give both tractors at several loads; compare like with like. g/kWh is the right comparative unit, and there is no standard correction of the kind in the other statements.

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Read the subject

Farm Machinery Testing, Evaluation & StandardsThe full study manual, free ICAR AICE-JRF/SRFFormat, sections and how it has changed

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Farm Machinery Testing, Evaluation & Standards for other exams

ICAR AIEEA-PG · IndiaGATE · IndiaASRB NET · India

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