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ICAR AICE-JRF/SRF Evaporation, Dehydration & Concentration of Foods: practice questions

ICAR AICE-JRF/SRF (PhD) — Food Processing Technology, Food Safety & Quality, Processing and Food Engineering · India · ICAR through the National Testing Agency

Original practice questions written to the published syllabus · not past papers
10worked here, free
69written to this exam in this subject
13syllabus units

What this subject covers

Removing water from liquid and solid foods: evaporator types and energy economy, drying theory and dryer design, spray, drum and freeze drying, concentration by freezing and membranes, and the quality changes that drying causes. Agricultural Engineering's post-harvest-cereals-pulses-oilseeds covers grain drying; this subject covers processed foods and powders.

In the exams: GATE XE-G Section 4 (evaporation, hot-air drying, spray and freeze drying, psychrometry); ICAR AIEEA-PG Code 18 Units II–III

What ICAR AICE-JRF/SRF asks from it

ICAR AICE-JRF/SRF (PhD) — Food Processing Technology, Food Safety & Quality, Processing and Food Engineering

35.a Units 2 and 5 cover dehydration and associated quality changes, solar drying and intermediate-moisture foods; 37 Unit 3 covers concentration and dehydration advances, freeze dehydration and glass transition in dried milks; 41 covers drying and evaporation machinery. Expect deeper questions on drying kinetics, collapse temperature, stickiness, vapour recompression and membrane concentration limits.

Where the 69 questions fall

How our questions for ICAR AICE-JRF/SRF spread across the units of Evaporation, Dehydration & Concentration of Foods. Difficulty: 2 easy, 47 medium, 20 hard.

Spray drying: atomisation, powder properties and agglomeration8
Freeze drying: principles, cycle design and collapse temperature8
Drying theory: constant-rate and falling-rate periods7
Vapour recompression: thermal and mechanical6
Freeze concentration and membrane concentration6
Single- and multiple-effect evaporators; steam economy5
Falling-film, forced-circulation and plate evaporators5
Osmotic dehydration and intermediate-moisture foods5
Quality changes in dried foods and rehydration5
Evaporation: boiling-point elevation and heat transfer4
Hot-air dryers: cabinet, tunnel, belt and fluidised-bed4
Drum drying4
Psychrometry, humidification and dehumidification2

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Single- and multiple-effect evaporators; steam economy · medium

Backward feed in a multiple-effect evaporator is preferred when

  1. the product is heat-sensitive and must never meet the hottest effect
  2. no pumps are allowed between effects
  3. the concentrate is viscous and the feed is cold
  4. the feed is already above the first effect's boiling point
Answer and working

C. the concentrate is viscous and the feed is cold

Backward feed puts the most viscous liquid where temperature is highest and viscosity lowest, improving heat transfer, and suits cold feeds; it needs inter-effect pumps.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

2 · Falling-film, forced-circulation and plate evaporators · medium

A rising-film (climbing-film) evaporator differs from a falling-film evaporator in that

  1. expanding vapour drives the film up the tubes, so a larger ΔT is needed
  2. the liquid flows down the tubes under gravity, so it works with very small differences
  3. the liquid is pumped at high velocity with boiling suppressed inside the tubes
  4. the liquid is spread by rotating blades on a heated cylinder wall
Answer and working

A. expanding vapour drives the film up the tubes, so a larger ΔT is needed

Climbing-film flow depends on vapour generation; falling-film flow uses gravity. The others describe forced-circulation and agitated thin-film evaporators.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

3 · Drying theory: constant-rate and falling-rate periods · hard

In the constant-rate period, the heat transfer coefficient is 30 W/m² K, the air is at 60 °C with wet-bulb temperature 30 °C, and the latent heat at 30 °C is 2,430 kJ/kg. The drying rate is closest to

  1. 0.370 kg/m² h
  2. 1.33 kg/m² h
  3. 2.67 kg/m² h
  4. 1333 kg/m² h
Answer and working

B. 1.33 kg/m² h

Rc = h(Ta − Tw)/λ = 30 × 30/2,430,000 kg/m² s = 3.70 × 10⁻⁴ kg/m² s = 1.33 kg/m² h. 0.370 leaves the result in g/m² s mislabelled; 2.67 uses the air temperature instead of the wet-bulb depression; 1333 forgets kJ-to-J conversion.

Further reading: Geankoplis, Transport Processes and Separation Process Principles

4 · Drum drying · medium

A producer wants a light-coloured, aroma-rich instant fruit powder but has only a drum dryer available. Which modification best limits heat damage?

  1. Use a vacuum drum dryer so the film dries at a lower temperature
  2. Raise the steam pressure in the drum to finish drying faster
  3. Apply a thicker film so that the product spends longer on the drum
  4. Recycle the dried flakes back onto the drum for a second pass
Answer and working

A. Use a vacuum drum dryer so the film dries at a lower temperature

Vacuum drum drying lowers boiling and film temperatures. Higher steam pressure, thicker films and second passes increase heat damage.

Further reading: Fellows, Food Processing Technology

5 · Spray drying: atomisation, powder properties and agglomeration · medium

Agglomeration (instantising) of a spray-dried powder improves

  1. oxidative stability, by removing all fat from the particle surfaces
  2. bulk density, by producing the finest possible single particles
  3. wettability and dispersibility, so the powder reconstitutes without lumps
  4. microbial safety, by sterilising the powder during rewetting
Answer and working

C. wettability and dispersibility, so the powder reconstitutes without lumps

Larger porous agglomerates wet and sink quickly. Agglomerates have lower bulk density, not higher, and rewetting does not sterilise.

Further reading: Fellows, Food Processing Technology

6 · Spray drying: atomisation, powder properties and agglomeration · hard

Lactose in whey concentrate is often pre-crystallised before spray drying to

  1. remove the lactose completely so that only protein remains
  2. avoid hygroscopic amorphous lactose that makes powder sticky
  3. increase the amount of amorphous lactose for better solubility
  4. convert lactose into glucose and galactose for sweetness
Answer and working

B. avoid hygroscopic amorphous lactose that makes powder sticky

Crystalline α-lactose monohydrate is non-hygroscopic; amorphous lactose absorbs water, passes its Tg and causes stickiness and caking.

Further reading: Roos, Phase Transitions in Foods

7 · Freeze concentration and membrane concentration · medium

In freeze concentration, a ripening vessel after the scraped-surface crystalliser is used to

  1. melt all the ice so that it can be returned to the juice
  2. freeze the concentrate solid for storage
  3. add sugar to raise the freezing point
  4. let small ice crystals dissolve and large ones grow so they separate cleanly
Answer and working

D. let small ice crystals dissolve and large ones grow so they separate cleanly

Ostwald ripening produces large, uniform crystals that wash well in the separation column with little solute loss.

Further reading: Fellows, Food Processing Technology

8 · Freeze concentration and membrane concentration · medium

The heat that must be removed to freeze 1 kg of water (latent heat of fusion) is about

  1. 2,260 kJ
  2. 2,840 kJ
  3. 334 kJ
  4. 4.18 kJ
Answer and working

C. 334 kJ

Fusion takes about 334 kJ/kg, much less than vaporisation (2,260 kJ/kg) or sublimation (2,840 kJ/kg); 4.18 kJ/kg K is the specific heat of water.

Further reading: Singh and Heldman, Introduction to Food Engineering

9 · Quality changes in dried foods and rehydration · hard

The selective diffusion theory explains aroma retention in spray-dried products by stating that

  1. a dried surface passes water far more readily than aroma molecules
  2. aroma molecules evaporate faster than water from the droplet throughout drying
  3. aromas are destroyed by heat and replaced by Maillard flavours
  4. aromas bind to the chamber walls and return to the powder later
Answer and working

A. a dried surface passes water far more readily than aroma molecules

As the droplet surface concentrates, diffusivity of larger aroma molecules falls far more than that of water, trapping aroma inside.

Further reading: Mujumdar, Handbook of Industrial Drying

10 · Quality changes in dried foods and rehydration · medium

Sulphur dioxide or sulphites are traditionally used on dried apricots mainly to

  1. increase water activity for a softer texture
  2. add sweetness to the dried fruit
  3. sterilise the fruit so that no drying is needed
  4. prevent browning and help retain colour and vitamin C
Answer and working

D. prevent browning and help retain colour and vitamin C

Sulphites inhibit enzymatic and non-enzymatic browning and protect ascorbic acid; their use is permitted and labelled in many but not all markets.

Further reading: Fellows, Food Processing Technology

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Read the subject

Evaporation, Dehydration & Concentration of FoodsThe full study manual, free ICAR AICE-JRF/SRFFormat, sections and how it has changed

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Evaporation, Dehydration & Concentration of Foods for other exams

GATE · IndiaGATE · IndiaICAR AIEEA-PG / PGS · India

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