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ICAR AIEEA-PG Cleaning-in-Place, Sanitation & Hygienic Design: practice questions

ICAR AIEEA-PG: Dairy Science (group 16) and Dairy Technology (group 17) · India · NTA for ICAR

Original practice questions written to the published syllabus · not past papers
10worked here, free
23written to this exam in this subject
11syllabus units

What this subject covers

How dairy plants are cleaned and sanitised: fouling chemistry, detergents, sanitisers, CIP design and verification, and hygienic equipment design.

In the exams: ICAR AICE subject 37 Unit 3 and subject 35a Unit 3; ICAR AIEEA-PG group 16 (dairy plant hygiene and sanitation); GATE XL-U Section 3 (CIP)

What ICAR AIEEA-PG asks from it

ICAR AIEEA-PG — Dairy Science (group 16) and Dairy Technology (group 17)

Dairy plant hygiene and sanitation, microbiology of equipment and personnel, CIP of dairy equipment, materials and sanitary features. Expect direct MCQs on detergents, sanitisers, CIP sequence and verification.

Where the 23 questions fall

How our questions for ICAR AIEEA-PG spread across the units of Cleaning-in-Place, Sanitation & Hygienic Design. Difficulty: 18 easy, 5 medium, 0 hard.

Sanitisers: heat, chlorine, iodophors, quaternary ammonium, peracetic acid5
Detergents: alkalis, acids, sequestrants and surfactants3
Fouling and soil types in dairy plants3
Verification: ATP, swabs and visual inspection2
CIP systems: single-use, re-use and multi-tank2
Hygienic design principles and 3-A and EHEDG guidance2
Pest control and personal hygiene2
Mechanism of soil removal: time, temperature, chemistry, mechanical action1
CIP circuit design and flow velocity1
Cleaning of membranes, evaporators and dryers1
Biofilm control1

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · Detergents: alkalis, acids, sequestrants and surfactants · medium

A 10 mL sample of CIP caustic needs 3.75 mL of 1 N HCl to neutralise it. What is its NaOH concentration (40 mg NaOH per meq)?

  1. 1.5% (w/v)
  2. 0.375% (w/v)
  3. 0.15% (w/v)
  4. 3.75% (w/v)
Answer and working

A. 1.5% (w/v)

3.75 meq × 40 mg = 150 mg in 10 mL = 1.5 g/100 mL. 0.375% ignores the 40 mg factor; 3.75% reads mL as %; 0.15% slips a decimal.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

2 · Sanitisers: heat, chlorine, iodophors, quaternary ammonium, peracetic acid · easy

A sanitiser reduces a surface count from 10⁶ to 10¹ cfu. How many log reductions is that?

  1. 1
  2. 5
  3. 6
  4. 10
Answer and working

B. 5

6 − 1 = 5 log units. 6 is the starting log; 1 is the final; 10 confuses the base.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

3 · Fouling and soil types in dairy plants · easy

Type A fouling, typical of pasteuriser heating sections, is mainly:

  1. Calcium phosphate scale
  2. Milk fat
  3. Protein
  4. Lactose crystals
Answer and working

C. Protein

Type A deposits (about 75–110 °C) are soft, voluminous and protein-rich.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

4 · Fouling and soil types in dairy plants · medium

Why does calcium phosphate deposit on hot surfaces?

  1. Its solubility falls as temperature rises
  2. It boils out of the milk with the water vapour
  3. It is attracted electrically to stainless steel
  4. It is produced from lactose by heating at the wall
Answer and working

A. Its solubility falls as temperature rises

Inverse solubility causes precipitation on the hottest surfaces.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

5 · Fouling and soil types in dairy plants · easy

Milkstone on farm equipment forms when:

  1. Equipment is rinsed too often
  2. Acid cleaning is neglected
  3. Alkaline cleaning is too strong
  4. Milk is cooled too quickly
Answer and working

B. Acid cleaning is neglected

Calcium phosphate, protein and fat build up without periodic acid washes.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

6 · Mechanism of soil removal: time, temperature, chemistry, mechanical action · easy

Sinner's circle describes cleaning as a balance of:

  1. pH, light, oxygen and water activity
  2. Pressure, voltage, frequency and current
  3. Fat, protein, lactose and minerals
  4. Time, temperature, chemistry and mechanical action
Answer and working

D. Time, temperature, chemistry and mechanical action

Reducing one factor needs more of another.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

7 · Sanitisers: heat, chlorine, iodophors, quaternary ammonium, peracetic acid · medium

Which sanitiser leaves a residual film and is weak against Gram-negative bacteria and spores?

  1. Hot water
  2. Sodium hypochlorite
  3. Peracetic acid
  4. Quaternary ammonium compounds
Answer and working

D. Quaternary ammonium compounds

QACs are mainly used on environmental surfaces.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

8 · Sanitisers: heat, chlorine, iodophors, quaternary ammonium, peracetic acid · easy

Hot-water sanitising of closed equipment commonly uses water at about:

  1. 85–90 °C
  2. 40–45 °C
  3. 60 °C
  4. 20 °C
Answer and working

A. 85–90 °C

The coldest point of the circuit must reach the set temperature for the set time.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

9 · Cleaning of membranes, evaporators and dryers · easy

Why are spray dryers often dry-cleaned between runs?

  1. Wet powder deposits breed microbes
  2. Water is not available in dryer halls
  3. Dry cleaning removes calcium scale
  4. Water makes the powder sterile
Answer and working

A. Wet powder deposits breed microbes

Wet cleaning is done at intervals and followed by thorough drying.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

10 · Hygienic design principles and 3-A and EHEDG guidance · easy

A hygienic surface finish for product contact is commonly:

  1. Ra ≥ 5 µm
  2. Any finish
  3. Ra ≤ 50 µm
  4. Ra ≤ 0.8 µm
Answer and working

D. Ra ≤ 0.8 µm

Smoothness limits soil and bacterial attachment.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

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Read the subject

Cleaning-in-Place, Sanitation & Hygienic DesignThe full study manual, free ICAR AIEEA-PGFormat, sections and how it has changed

More ICAR AIEEA-PG practice

Starter Cultures & Lactic Acid BacteriaDairy Pathogens, Toxins & Microbial RiskMicrobiology of Raw & Market MilkChemistry of Dairy ProductsInfant Formula & Nutritional Dairy ProductsLactose, Milk Salts & VitaminsDairy Analysis & Instrumental MethodsMilk Proteins & EnzymesEngineering Fundamentals for Dairy TechnologistsMicrobiology of Dairy ProductsMilk LipidsProbiotics, Prebiotics & Functional Dairy FoodsDairy Colloids: Emulsions, Foams & GelsGeneral MicrobiologyFluid Flow, Thermodynamics & Heat Transfer in Dairy PlantsMilk Composition & Physical PropertiesSensory Evaluation & Judging of Dairy ProductsBiochemistry for Dairy ScienceComputing, Data & Digital Tools for DairyDairy Animal ScienceDairy Plant Design, Layout & Project EngineeringMarket Milk ProcessingHuman Nutrition & Dairy in the DietDairy Industry & Milk Production Systems

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