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ICAR AICE-JRF/SRF Cleaning-in-Place, Sanitation & Hygienic Design: practice questions

ICAR AICE-JRF/SRF (PhD): Dairy Chemistry, Dairy Microbiology, Dairy Technology, Dairy Engineering · India · NTA for ICAR

Original practice questions written to the published syllabus · not past papers
10worked here, free
67written to this exam in this subject
10syllabus units

What this subject covers

How dairy plants are cleaned and sanitised: fouling chemistry, detergents, sanitisers, CIP design and verification, and hygienic equipment design.

In the exams: ICAR AICE subject 37 Unit 3 and subject 35a Unit 3; ICAR AIEEA-PG group 16 (dairy plant hygiene and sanitation); GATE XL-U Section 3 (CIP)

What ICAR AICE-JRF/SRF asks from it

ICAR AICE-JRF/SRF (PhD) — Dairy Technology (37)

Unit 3: current trends in cleaning and sanitisation of dairy equipment, automation, ultrasonic techniques, biofilms, bio-detergents, innovations in sanitisers, mechanism of fouling and soil removal, assessing cleaning and sanitisation effectiveness, water conservation. Expect mechanism questions (type A and B fouling, Sinner's circle, biofilm resistance) and comparisons of sanitisers.

Where the 67 questions fall

How our questions for ICAR AICE-JRF/SRF spread across the units of Cleaning-in-Place, Sanitation & Hygienic Design. Difficulty: 6 easy, 42 medium, 19 hard.

CIP circuit design and flow velocity10
Detergents: alkalis, acids, sequestrants and surfactants8
Sanitisers: heat, chlorine, iodophors, quaternary ammonium, peracetic acid8
CIP systems: single-use, re-use and multi-tank7
Fouling and soil types in dairy plants6
Mechanism of soil removal: time, temperature, chemistry, mechanical action6
Hygienic design principles and 3-A and EHEDG guidance6
Biofilm control6
Cleaning of membranes, evaporators and dryers5
Verification: ATP, swabs and visual inspection5

10 practice questions, worked

Choose an answer, then open the working. Each explanation says why the right answer is right and why the others are not.

1 · CIP circuit design and flow velocity · medium

A CIP pump delivers 20 m³/h through a 50.8 mm internal diameter line. What is the flow velocity, and does it meet a 1.5 m/s target?

  1. 1.37 m/s, which just meets it
  2. 0.69 m/s, which falls short
  3. 9,868 m/s, far too fast
  4. 2.74 m/s, which meets it
Answer and working

D. 2.74 m/s, which meets it

v = (20 ÷ 3,600) ÷ (π × 0.0508² ÷ 4) = 2.74 m/s, above 1.5 m/s. The others forget the ÷4 in the area, the hour conversion, or halve the result.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

2 · Sanitisers: heat, chlorine, iodophors, quaternary ammonium, peracetic acid · hard

How much 1.75% available-iodine iodophor concentrate is needed for 500 L of sanitiser at 25 mg/L?

  1. 714,286 g
  2. 12.5 g
  3. 714 g
  4. 0.22 g
Answer and working

C. 714 g

Iodine = 500 × 25 mg = 12.5 g; concentrate = 12.5 ÷ 0.0175 = 714 g. 12.5 g is the iodine itself; the others multiply by the strength or forget mg-to-g conversion.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

3 · Mechanism of soil removal: time, temperature, chemistry, mechanical action · medium

Why is the pre-rinse done with cool or warm, not hot, water?

  1. Cool water dissolves fat better than hot water
  2. Hot water sterilises and wastes the detergent
  3. Hot water bakes protein soil onto surfaces
  4. Cold water removes calcium phosphate better
Answer and working

C. Hot water bakes protein soil onto surfaces

Heat can denature and fix protein residues.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

4 · Detergents: alkalis, acids, sequestrants and surfactants · medium

Sequestrants such as EDTA or gluconate are added to detergents to:

  1. Neutralise the caustic before discharge
  2. Sterilise the cleaned surfaces
  3. Increase foaming for better visual cleaning
  4. Prevent hardness scale
Answer and working

D. Prevent hardness scale

They bind hardness ions.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

5 · Detergents: alkalis, acids, sequestrants and surfactants · hard

For heavily mineral-rich (type B) deposits, a better sequence may be:

  1. Acid first, then alkali, then acid
  2. Hot water only
  3. Sanitiser first, then a water rinse only
  4. Alkali only at room temperature
Answer and working

A. Acid first, then alkali, then acid

Removing the mineral layer exposes protein to alkali.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

6 · Cleaning of membranes, evaporators and dryers · hard

Why is evaporator run length limited even when heat transfer is still acceptable?

  1. Detergent stocks run out after 6 hours
  2. Milk quality improves with shorter runs only
  3. The vacuum cannot be held for long
  4. Thermophiles build up
Answer and working

D. Thermophiles build up

Spore counts in powder are a key specification.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

7 · Cleaning of membranes, evaporators and dryers · easy

In infant formula powder plants, dry areas are monitored especially for:

  1. Lactic acid bacteria
  2. Clostridium tyrobutyricum spores
  3. Salmonella and Cronobacter
  4. Yeasts in brine
Answer and working

C. Salmonella and Cronobacter

These pathogens survive in dry environments.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

8 · Cleaning of membranes, evaporators and dryers · medium

Membrane cleaning is verified mainly by:

  1. Visual inspection of the housing
  2. The temperature of the rinse
  3. The colour of the permeate
  4. Clean water flux recovery
Answer and working

D. Clean water flux recovery

Flux recovery shows whether fouling was removed.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

9 · Verification: ATP, swabs and visual inspection · medium

A limitation of ATP tests is that they:

  1. Take several days to give any result
  2. Do not identify specific micro-organisms
  3. Cannot detect food residues
  4. Need a culture incubator
Answer and working

B. Do not identify specific micro-organisms

Swabs and cultures identify organisms.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

10 · Hygienic design principles and 3-A and EHEDG guidance · medium

EHEDG certifies equipment based on:

  1. Cleanability testing
  2. Energy rating
  3. Sales volume
  4. Colour of paint
Answer and working

A. Cleanability testing

Equipment is tested for in-place cleanability.

Further reading: Tamime (ed.), Cleaning-in-Place: Dairy, Food and Beverage Operations

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Read the subject

Cleaning-in-Place, Sanitation & Hygienic DesignThe full study manual, free ICAR AICE-JRF/SRFFormat, sections and how it has changed

More ICAR AICE-JRF/SRF practice

Rheology & Texture of Dairy FoodsFermentation Technology & Dairy BiotechnologyInstrumentation, Process Control & AutomationAdvanced Dairy MicrobiologyAdvanced Dairy Technology & Product DevelopmentAdvanced Dairy EngineeringResearch Methods, Experimental Design & Scientific CommunicationAdvanced Dairy ChemistryStarter Cultures & Lactic Acid BacteriaDairy Pathogens, Toxins & Microbial RiskQuality Assurance, Statistical Quality Control & Laboratory ManagementDairy Analysis & Instrumental MethodsMicrobiology of Raw & Market MilkChemistry of Dairy ProductsMilk Proteins & EnzymesMicrobiology of Dairy ProductsMembrane Processing & Dairy IngredientsLactose, Milk Salts & VitaminsProbiotics, Prebiotics & Functional Dairy FoodsMicrobiological Quality Assurance & Rapid MethodsDairy Effluent Treatment & Environmental ManagementMilk LipidsEmerging & Non-thermal Dairy ProcessingDairy Plant Utilities & Energy Management

Cleaning-in-Place, Sanitation & Hygienic Design for other exams

ICAR AIEEA-PG · India

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